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Fully Automated BGA Rework for Extra Large Boards
The RW10000 automates component removal, alignment, placement, and soldering for precise, repeatable rework of large and complex PCB assemblies.
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Complete rework automation: automatic desoldering, alignment, placement, and soldering
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Large PCB support: handles boards from 10 × 10 mm to 660 × 600 mm
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Wide component range: accommodates BGA chips from 1 x 1 mm to 100 × 100 mm
- Automatic vacuum handling: controlled component pickup and placement
Ideal for high-density PCB assemblies, including large communication boards and other demanding electronics applications.
High-Precision Optical Alignment
The RW10000 uses dual high-definition industrial cameras and automated vision software to accurately position components before soldering.
- Dual industrial cameras: high-definition 5MP imaging for accurate chip positioning
- ±0.01 mm accuracy: precise, repeatable component alignment
- Automatic angle correction: accurately aligns components with PCB pads
- HD display: clear visualization of alignment and positioning
Automated vision reduces manual adjustments and helps ensure accurate, repeatable component placement.
Precision Servo Motion and Placement
An industrial PC and servo-controlled motion system provide accurate, automated positioning throughout the rework process.
- Multi-axis motion control: precise X, Y, and Z positioning
- Servo-driven gantry: smooth, accurate, repeatable movement
- Rigid precision platform: stable support minimizes positioning errors
- Automatic placement: consistent component handling with minimal operator input
The rigid motion platform and automated controls help maintain positioning accuracy throughout the rework cycle.
Three Independently Controlled Heating Zones
The RW10000 combines top and bottom convection heating with infrared preheating for precise thermal management across large PCB assemblies.
- Three programmable zones: independent top, bottom, and infrared heating
- Large IR preheater: heating area up to 640 × 520 mm
- ±1°C temperature accuracy: closed-loop PID control with K-type thermocouples
- Intelligent temperature compensation: maintains consistent heating throughout the rework process
The bottom heating zone automatically follows the rework head, providing targeted heating for efficient rework across large boards.
Advanced Process Control and Monitoring
The RW10000 features industrial PC-based software for precise process control, temperature profiling, and production traceability.
- Programmable temperature profiles: customize heating parameters for different applications
- Temperature curve analysis: monitor and evaluate rework performance
- Built-in ESD ionizer: helps protect sensitive components from static discharge
- Process traceability: automatic data recording with optional MES integration
An integrated ESD ionizer helps protect sensitive components from static discharge during rework.
| Heating System | |
|---|---|
| Heating Power - Top | 2000W |
| Heating Power - Bottom | 2000W |
| Heating Power - IR | 1600W |
| Area IR Under Heater | 25.2" x 20.5" (640 x 520 mm) |
| Heating Zones | 3 Independently Programmable Zones |
| Temperature Control | K-Type Thermocouple; Closed Loop PID ± 1° |
| External Temperature Sensors | 8 |
| Control System | |
| Electrical Control | Industrial PC + Servo Motion Control |
| Motion Control | X, Y, Z Axes |
| Display System | 24" HD Industrial Display |
| Alignment System | Dual 5 Million Pixel HD Industrial Cameras with Automatic Visual Alignment |
| Alignment Accuracy | ± 0.01 mm |
| Vacuum Pickup | Fully Automatic |
| Component Feeding | Semi-Automatic | PCB Positioning | Universal L-Groove Fixture (shaped fixture can be customized) | Nozzles | Two custom nozzles included with machine; additional custom nozzles available for purchase |
| PCB/Component Specs | |
| PCB Size - Min. | 0.39" x 0.39" (10 x 10 mm) |
| PCB Size - Max. | 26.0" x 23.6" (660 x 600 mm) |
| Component Size Min. | 0.04" x 0.04" (1 x 1 mm) |
| Component Size Max. | 3.94" x 3.94" (100 x 100 mm) |
| Utility Specs | |
| Power | 208-220V ±10%, 50/60 Hz |
| Total Power | 22KW: Upper temperature zone (2KW), Lower temperature zone (2KW), Preheating temperature zone (16KW), Other power (2KW) |
| Dimensions | 48.6" L x 47.8" W x 72.2" H (1235 x 1215 x 1835 mm) |
| Weight | 2,190 lbs (993.5 kg) |
