7500 Intruder Lightning Split Vision Rework Station

7500 Intruder Lightning Split Vision Rework Station

Precision convection rework for BGA and SMT applications.

The Intruder Lightning combines high-efficiency convection heating with split-vision alignment and controlled placement for accurate, repeatable rework—without the complexity of fully automated systems.

  • Convection reflow: uniform heating with minimal thermal stress
  • Split-vision alignment: precise positioning for BGAs and SMTs
  • Semi-automated placement: controlled, repeatable results
  • Profile control + GDW software: easy setup and optimization
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Questions? Reach Out Directly:

Chris Ellis - East Coast

Sales & Operations Manager

215.869.8374

Ed Stone - West Coast

Sales Manager

215.808.6266

High-Performance Convection Rework System

The Intruder uses a high-efficiency convection oven to deliver fast, uniform heating for both component removal and reflow.

  • Uniform hot air flow: even heating across the target area
  • Rapid thermal transfer: faster rework cycles
  • Low thermal stress: protects nearby components and substrates
  • Consistent results: reliable reflow and desoldering performance

This convection-driven system ensures accurate, damage-free rework—even on sensitive and densely populated boards.

Precision Closed-Loop Control

The Intruder features closed-loop PID control for accurate, repeatable thermal performance across all rework processes.

  • Closed-loop PID control: stable, precise temperature management
  • Dual profile controllers: ramp and soak optimization
  • Integrated timers: consistent cycle control
  • ±2% repeatability: reliable process accuracy

Electrically coupled top and bottom heaters with digital sensing ensure consistent results for both low- and higher-throughput rework applications.

DABIS Prism Alignment System

The DABIS prism system enables precise alignment by superimposing the component’s contact array over the PCB land pattern.

  • Under-component viewing: accurate lead-to-pad alignment
  • Enhanced clarity: improved visibility and repeatability
  • Micrometer adjustments: fine X/Y alignment control
  • Manual placement arm: controlled, operator-guided placement

With a precision touch-down stage and manual placement lever, the system ensures accurate, repeatable positioning without full automation.

Precision Frame Board Holder System

The Intruder includes a precision board handling system for smooth, accurate positioning during alignment and rework.

  • Standard size: 12" × 16" frame holder
  • X-Y micrometer rails: precise positioning control
  • Smooth transfer: move boards from alignment to reflow
  • Expandable capacity: up to 16" × 20" optional holders

This system ensures efficient workflow and repeatable positioning across a wide range of PCB sizes.

On-Board Computer & Profile Control

The Intruder combines onboard controls with PC-based GDW software for complete process setup and optimization.

  • Onboard keypad control: simple system operation
  • GDW software: create, edit, and analyze profiles
  • 4 thermocouple inputs: real-time temperature monitoring
  • 16 stored profiles: quick recall of ramp & soak settings

Automatic data logging and cycle completion controls reduce operator workload while ensuring consistent, repeatable results.

Customizable Rework Configurations

The Intruder can be configured to meet specific production requirements and workflows.

  • Custom PCB holders: support oversized boards
  • Flexible heater options: adapt to different processes
  • Application-specific setups: tailored to your needs

This flexibility ensures the system can evolve with your production requirements.

Intruder Specifications
Power 2400W
Voltage 120V or 220V
Dimensions 24" x 29.12" (602 x 740 mm)
Weight 75 lbs
Standard Frame Board Holder 8" x 12" (203 x 304 mm)
Max. Board Size 8" x 12" (203 x 304 mm)
Board Alignment Micrometer Controls
Component Pickup/Placement Internal Pump
Component Placement Manual with final precision touch-down stage
Reflow Operation Closed Loop Convection
Convection Air Flow for Reflow & Remove < 12.7 CFM
Profile Pattern Development & Real Time Monitoring 4 Bank Thermocouple
Controller On-Board PC 16 profiles
Graphic Display Window GDW Included
Monitor 24"
Communication (Between PC and onboard computer) RS232 via USB Port
Reflow Nozzles Included Choice of 3 nozzles w/ 12 months free exchange
Preheat Nozzles Included 2 Nozzles Included
 
Options
Frame Board Holder 14" x 16" (355 x 406 mm)
Frame Board Holder 20" x 24" (508 x 609 mm)
Shop Air Yes
Nitrogen Yes
RW1500 Split-Vision Rework
  • PCBs to 467 x 565 mm
  • Air Supply or Nitrogen Required
  • Faster Component & Board Changeover
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  • PCBs to 412 x 370 mm
  • Air Supply or Nitrogen Not Required
  • Great for Repetitive Rework
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  • Air Supply or Nitrogen Required
  • High Production Rework Environment
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  • Reliable Small-Volume Application
  • Autofocus Microscope with LCD Display
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