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Extended Convection Preheat for High-Speed Production
The 45.400 is built for demanding production environments, featuring an extended 1.8 m convection preheat system designed to support higher conveyor speeds without compromising thermal stability.
- Three independent zones: fine-tuned thermal control for complex assemblies
- Optimized for high-mass PCBs: consistent heating across large or dense boards
- Optional top-side heating: enhanced balance for sensitive applications
A Windows-based control platform provides real-time visibility and full profile management for repeatable results.
External Fluxing System for Cleaner Operation
Unlike traditional designs, the 45.400 separates the fluxing process from the heating chamber, improving both performance and serviceability.
- Servo-driven spray system: accurate, repeatable flux application
- Low-pressure atomization: consistent coating with reduced overspray
- Isolated flux zone: prevents contamination inside the preheat section
An integrated filtration and reclamation system captures and reuses flux, lowering consumption while keeping the system cleaner over time.
Precision Wave Control for Consistent Results
The dual-wave configuration is engineered for stability and repeatability across a wide range of board types.
- Turbulent chip wave: ensures complete hole fill
- Smooth main wave: removes excess solder for clean joints
- Selectable wave modes: adapt to SMT or through-hole processes
Transducer-controlled drive systems maintain stable wave height, while smart automation features reduce unnecessary operation and material waste.
High-Capacity Solder System with Rapid Change Capability
At the core of the 45.400 is a large-capacity titanium solder pot designed for continuous, high-volume operation.
- ~420 kg capacity: supports extended production runs
- Carriage-mounted design: simplified access for maintenance
- Motorized positioning: controlled movement for service and setup
An optional second pot enables fast transitions between solder alloys, ideal for mixed-production environments.
Advanced Options for Process Optimization
The 45.400 can be configured to meet higher performance requirements through optional atmosphere and cooling enhancements.
- Nitrogen capability: improves wettability and reduces oxidation
- Sealed thermal design: minimizes gas consumption
- Oxygen monitoring: maintains process consistency
- Enhanced cooling systems: tighter control over solidification
- Optional external chiller: supports aggressive cooling profiles
Integrated Handling for Continuous Production
Optional inlet and unload conveyors allow the 45.400 to integrate seamlessly into automated production lines.
- Adjustable conveyors: match line height, speed, and angle
- Controlled transfer: protects assemblies post-soldering
- Flexible configuration: supports a wide range of workflows
| 45.400 Wave Solder Specifications | |
|---|---|
| Power Supply* | 220V 3-Phase 50/60 Hz |
| Total Power | 39.5 Kw |
| Working Power | 8-10 Kw |
| Air Pressure | 61 psi (4 bar) |
| Pin Conveyor Adjust Range | 2" - 15.7" (50-400 mm) |
| PCB Size Max | 15.75" x 15.75" (400 x 400 mm) |
| Conveyor Width | 2" x 15.75" (50 -400 mm) |
| Conveyor Speed | 500-2200 mm/min |
| Soldering Angle (Adjustable) | 4° - 7° |
| Solder Capacity | 925 lbs (420 kg) Lead-free Weight |
| Solder Pot Temp | Ambient - 300° C |
| Solder Pot Startup Time | Approx. 60 min |
| Solder Wave Width | 16.2" (410 mm) |
| Wave Height | .4" (10 mm) |
| Max Lead Protusion | 10 mm |
| Wave | Dual Wave |
| Preheat Length | 78.7" (2000 mm) |
| Preheating Section | 3 sections each 660 mm with individual control |
| Preheat Method | Forced Hot-Air Convection |
| Preheat Control Method | PID Temperature Controller |
| Preheat Temperature Range | 85 - 110° C |
| Flux Atomization Spray Gun | Auto Timing Cleaning |
| Spray Gun Movement | Step Motor |
| Controls | Windows Based PC, PLC and SSR |
| Exhaust Requirements | 250 cfm (Solder Pot Exhaust) 10" diameter Additional 4' Exhaust over conveyor entrance Spray fluxer exhaust fan built into machine |
| Machine Dimensions | 185" L x 57" W x 66" H (4700 mm L x 1450 mm W x 1680 mm H) |
| Crate Dimensions | 203.5" L x 63" W x 81.5" H (5170 mm L x 1600 mm W x 2070 mm H) |
| Net Weight | 1900 kg |
| Gross Weight | 2100 kg |
| Auto Solder Pot In/Out, Up/Down | Included |
| Top Preheating | Optional |
| Selective Spray Fluxer | Optional |
| Second Titanium Solder Pot Set | Optional |
| Second Stainless Solder Pot Set | Optional |
| Second Spray Fluxer | Optional |
| Smaller Solder Pot >370 kilos lead-free solder for 400 mm wide 300 kilos lead-free solder for 350 mm wide Solder Pot Dimension: 1024 x 450 x 203 mm |
Optional |
| 350, 450, & 500 mm Width | Optional |
| Dual Nozzle Spray System | Optional |
| Nitrogen Soldering | Optional |
*If the local power supply voltage of the end user is three-phase 380V, the power connection method is three-phase give wire system, which means three power lines, one neutral line, and one grounding wire.
