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AOI Programming with Advanced AI Commands
The Sherlock AOI Version 2.1 software simplifies inspection programming with powerful AI-driven tools that reduce setup time while improving inspection accuracy. AI-based component recognition and OCR automatically identify components, verify markings, and reduce false rejects, making programming faster and more reliable.
- AI component recognition: Identifies components without relying on fixed reference images
- Smarter OCR: Improves text and marking verification while reducing false rejects
- Faster setup: AI-assisted programming minimizes operator input and programming time
Designed for efficient day-to-day operation, the Sherlock software also includes intuitive programming tools that reduce manual work and simplify inspection creation. CAD import, pick-and-place conversion, and a built-in parts library help get new boards into production faster, while Navigation Mode and integrated help tools reduce training time.
- CAD import & pick-and-place conversion: Accelerate new board setup
- Built-in parts library: Simplifies programming and reduces operator dependence
- Navigation Mode: Step-by-step guidance for programming and operation
- Custom inspection parameters: Configure lighting, inspection zones, and image processing for every component
Smart, Compact Inline AOI with Intelligent Board Handling and Offline Programming
The Sherlock 300IA integrates seamlessly into SMT or through-hole production lines, providing inspection before or after reflow, or after wave soldering.
- Inline inspection: pre- or post-reflow capability
- Compact footprint: easy integration into existing lines
- Offline programming: create or edit recipes without stopping production
After inspection, boards are automatically routed—accepted boards continue down the line, while failed boards are flagged for rework. Optional rejection conveyors enable stopping or diverting boards for improved traceability.
High-Speed, Low-Vibration Inspection Designed for Pre-Reflow PCBs
The system uses a rigid X-Y drive to move the camera while keeping the PCB stationary—ideal for inspecting delicate, unsoldered components.
- Stationary PCB: prevents component shift during inspection
- High-rigidity motion system: stable, accurate imaging
- Advanced motion control: smooth acceleration and deceleration
This design ensures clear, reliable inspection even at high speeds, without introducing vibration.
Enhanced Dual-Lighting for Accurate Solder and Component Evaluation
Dual lighting systems enable fast, accurate inspection of both solder joints and component features.
- RGB illumination: highlights solder geometry (flat vs angled surfaces)
- White LED lighting: captures markings, color codes, and orientation
- Low glare imaging: reduces false calls and improves consistency
This combination allows reliable detection of solder defects and component issues in a single inspection cycle.
More Than Inspection — Improve Process Performance
Optional SPC software turns inspection data into actionable insights for process improvement.
- Trend analysis: identify recurring defects
- Early detection: catch process drift before failures increase
- Data-driven decisions: improve yield and consistency
Built-in barcode reading and OCR provide full traceability without additional hardware.
Trace and Repair Made Easy
The optional repair station streamlines rework by giving operators clear, actionable information.
- High-resolution images: view exact defect locations
- Component-level data: part name, position, and failure reason
- Barcode lookup: instantly access board history
Inspection and repair data can be tracked by serial number and analyzed alongside SPC data for continuous improvement.
| Sherlock 300IA Specifications | |
|---|---|
| Minimum Component Coverage | 01005 (12.4 µm/pixel) 0201 (18.7 µm/pixel) Standard Lens |
| Minimum PCB Size | 2" x 2" (50 mm x 50 mm) |
| Maximum PCB Size | 13" x 9.85" (330 mm x 250 mm) |
| Thickness | .5-2mm |
| Maximum Weight of PCB | 1 kg |
| Topside Clearance | 25 mm (12.4 µm/pixel) 30 mm (18.7 µm/pixel) |
| Bottomside Clearance | 70 mm |
| Conveyor Height | 920 +/- 50 mm |
| Camera Resolution | 12.4 µm/pixel 18.7 µm/pixel |
| Inspection Speed | 5,000mm²/s |
| Imaging Range / Field of View | 25.4 x 13.5 mm (12.4 µm/pixel) 38.3 x 20.3 mm (18.7 µm/pixel) |
| Depth of Field | 6 mm (12.4 µm/pixel) 10 mm (18.7 µm/pixel) |
| Repeat Position Accuracy | +/- 50 µm |
| Camera | 2 megapixel |
| Lighting | RGB and warm-white illumination in 3-ring arrays |
| Flow of PCB | Right to left/Left to Right |
| Machine Interface | SMEMA |
| Drive system of imaging unit | High rigidity biaxial belt drive |
| PCB Clamp | Air Clamp |
| Conveyor Width Adjustment | Automatic |
| Offline Programming | Optional |
| Repair Station Software | Optional |
| SPC Software | Optional |
| Monitor | 21.5" touch panel display |
| Computer Control | Windows 10 Pro 64 bit, 8G memory |
| Power Requirements | 100-240 VAC +/- 10% single phase, 50/60 Hz |
| Compressed Air | 72 psi, 5 l/min |
| Dimensions (L x W x H) | 24" x 30" x 51" (620 x 758 x 1294 mm) (Alert light adds 11" (280 mm) in height) |
| Weight | 439 lbs (199 kg) |
| Warranty | 1 Year |
| Remote Service & Support | Included |
| 2-Day Remote Training | Included |
