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AOI Programming with Advanced AI Commands
The Sherlock AOI Version 2.1 software simplifies inspection programming with powerful AI-driven tools that reduce setup time while improving inspection accuracy. AI-based component recognition and OCR automatically identify components, verify markings, and reduce false rejects, making programming faster and more reliable.
- AI component recognition: Identifies components without relying on fixed reference images
- Smarter OCR: Improves text and marking verification while reducing false rejects
- Faster setup: AI-assisted programming minimizes operator input and programming time
Designed for efficient day-to-day operation, the Sherlock software also includes intuitive programming tools that reduce manual work and simplify inspection creation. CAD import, pick-and-place conversion, and a built-in parts library help get new boards into production faster, while Navigation Mode and integrated help tools reduce training time.
- CAD import & pick-and-place conversion: Accelerate new board setup
- Built-in parts library: Simplifies programming and reduces operator dependence
- Navigation Mode: Step-by-step guidance for programming and operation
- Custom inspection parameters: Configure lighting, inspection zones, and image processing for every component
Simple Operation in a Compact Design
The Sherlock 300FA features automatic PCB loading for faster, hands-free operation and improved workflow efficiency.
- Auto loading: no manual door operation
- Compact footprint: ideal for tight workspaces
- 21.5" touchscreen: all-in-one control, no keyboard needed
Its streamlined design makes setup and daily operation simple for any team.
Trace and Repair Made Easy
The optional repair station simplifies rework with clear, actionable defect data.
- High-resolution images: view exact defect location
- Component data: part name, position, and failure reason
- Barcode lookup: instantly access board history
Searchable repair history and SPC integration enable full traceability and process improvement.
Advanced Lighting for Comprehensive Inspection Accuracy
Dual lighting systems improve inspection speed and accuracy for both solder joints and components.
- RGB lighting: highlights solder shape and coverage
- White LED: verifies markings, color, and orientation
- Low-shadow imaging: reduces false calls
This ensures reliable inspection across a wide range of board types and components.
Defect Coverage
Sherlock AOI systems maintain high-speed inspection regardless of board complexity, scanning up to 50 cm²/sec for thorough defect detection without slowing production.
A typical board (185 mm x 130 mm with 253 components) can be fully processed in approximately 10 seconds, including loading and unloading.
Sherlock systems accurately detect:
- Solder joint defects
- Opens
- Bridges
- Fillets
- Solder Balls
- Missing Components
- Displacement
- Inversion
- Rotation
- Protrusion
- Foreign Material
- Polarity
- Number of Poles
- Area
- Shape
- Clinched Leads
- Color, Direction, and # of pins
- Pinholes
- Fuse Presence
- Hole Blockage
- Inclined Components
- Connector
- Part Number
- Bent IC Leads
- Tombstone
- Billboard
- Wrong Components
- Color Code Invariable
- OCR
- Harness Color
- Switch Setting
- Blowholes (THT)
- Pin Presence (THT)
- Insufficient Solder (THT)
- Wetting (THT)
- Bent Pins (THT)
Reliable Support & Protection for Your Investment
Every Sherlock system includes a one-year parts warranty and access to Manncorp’s experienced support team.
- Remote diagnostics: fast troubleshooting via network connection
- Expert support: trained in AOI and PCB assembly
- Included training: two days of remote setup and onboarding
This ensures quick deployment and reliable long-term performance.
| Sherlock 300FA Specifications | |
|---|---|
| Minimum Component Coverage | 01005 (12.4 µm/pixel) 0201 (18.7 µm/pixel) Standard Lens |
| Minimum PCB Size | 2" x 2" (50 mm x 50 mm) |
| Maximum PCB Size | 13" x 9.85" (330 mm x 250 mm) |
| Thickness | .5-2mm |
| Maximum Weight of PCB | 1 kg |
| Topside Clearance | 25 mm (12.4 µm/pixel) 30 mm (18.7 µm/pixel) |
| Bottomside Clearance | 70 mm |
| Conveyor Height | N/A |
| Camera Resolution | 12.4 µm/pixel 18.7 µm/pixel |
| Inspection Speed | 5,000mm²/s |
| Imaging Range / Field of View | 25.4 x 13.5 mm (12.4 µm/pixel) 38.3 x 20.3 mm (18.7 µm/pixel) |
| Depth of Field | 6 mm (12.4 µm/pixel) 10 mm (18.7 µm/pixel) |
| Repeat Position Accuracy | +/- 50 µm |
| Camera | 2 megapixel |
| Lighting | RGB and warm-white illumination in 3-ring arrays |
| Flow of PCB | Right to left |
| Machine Interface | Batch |
| Drive system of imaging unit | High rigidity biaxial belt drive |
| PCB Clamp | Air Clamp |
| Conveyor Width Adjustment | Automatic |
| Offline Programming | Optional |
| Repair Station Software | Optional |
| SPC Software | Optional |
| Monitor | 21.5" touch panel display |
| Computer Control | Windows 10 Pro 64 bit, 8G memory |
| Power Requirements | 100-240 VAC +/- 10% single phase, 50/60 Hz |
| Compressed Air | 72 psi, 5 l/min |
| Dimensions (L x W x H) | 24" x 30" x 23" (620 x 758 x 594 mm) (Alert light adds 11" (280 mm) in height) |
| Weight | 300 lbs (137 kg) |
| Warranty | 1 Year |
| Remote Service & Support | Included |
| 2-Day Remote Training | Included |
