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Ultrafast, High-Precision Counting
At the heart of the XC01 is an 80kV closed-type x-ray tube paired with a 17-inch high-definition flat panel detector. This powerful combination allows the system to count four 7-inch reels or one 15-inch (380 mm) reel in less than 10 seconds. With a focal point spot size of just 30 microns, the system achieves outsanding counting accuracy—up to 99.98% for 01005 components.
AI-Powered Smart Functionality
The XC01 features a permanently updated deep learning algorithm that continually improves performance. It supports full integration with MES, ERP, WMS, and other production manangement systems. By automatically identifying reel types and adjusting counting logic accordingly, the system eliminates the need for manual mode switching and reduces user error.
Automatic Code Scanning and Label Printing
Designed for efficiency on the shop floor, the XC01 automatically scans barcodes, counts components, and prints the corresponding label—all in one step. Whether you're counting one reel or several, the system detects the scenario and handles it without manual adjustments. This simplifies operations and ensures each reel is correctly tracked and labeled before leaving the station.
Large Reel and Tray Compatibility
The system supports reels up to 17 inches (430 mm) and trays, even when sealed in moisture barrier bags. This allows for accurate inventory checks without breaking protective seals or handling sensitive components. The XC01 is ideal for high-mix SMT environments, contract manufacturers, and EMS providers who handle a wide range of reel sizes.
Full Data Tracking and Integration
The XC01 includes support for work order tracking, count history queries, and statistical analysis. All data is stored and easily accessed for traceability, reporting, or integration into your existing inventory management system. With real-time connectivity, you can ensure every count aligns with your production records and demand forecasts.
| X-Ray Source | |
|---|---|
| Type | Integrated, microfocus |
| Max. Tube Voltage | 80kV |
| Max. Tube Current | 700 µA |
| Focal Spot Size | 30 µm |
| Flat Panel Detector | |
| Type | Super definition digital FPD |
| Effective Area | 430 mm x 430 mm |
| Pixel Size | 139 µm |
| Resolution | 3072 x 3072 |
| Reel/Tray Counting | |
| Max Size | 17" (430 mm) |
| Max Thickness | 88 mm |
| Min Parts Size | 01005 |
| Speed | 7-10 seconds |
| Accuracy | 01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
| Equipment | |
| Dimensions | 1000 mm (L) x 1300 mm (W) x 1820 mm (H) |
| Weight | 580 kg |
| Power Supply | AC110-220V 50/60Hz |
| Max Power | 800W |
| Industrial PC | I7 CPU, 16GB RAM, 256GB SSD +4T HDD |
| Displayer | 24" HDMI LCD |
| Other Functions | |
| Auto Code Scanning | Barcode and QR Code |
| Label Printing | Print the corresponding label when user takes out a reel. |
| Counting Record | Inquiry by time range, work order number |
| Management System Connection | MES, ERP, WMS, etc. |
| Mode Switiching | No need to switch single/multi-reel mode |
| Work Order No. | Support work order number recording |
| Safety | |
| Radiation Leakage | No leakage, international standard: ≤1μSv/h |
| Back Door Safety Interlock | Once users open the back door, the x-ray tube will power off immediately. When the back door is open, users cannot turn on the x-ray. |
| Anti-Pinch | Safety light curtain covers the whole drawer, the drawer will stop immediately when something enters. |
| Emergency Stop | In front of the operation position, press to power off. |
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