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High-Resolution Imaging with Microfocus Technology
At the core of the X6800 is a Hamamatsu closed-type micro-focus x-ray tube, operating from 40kV to 90kV, with a focal spot size down to 5 µm. This enables the system to achieve extraordinary clarify and fine detail recognition which is essential for inspecting small defects like voids, microcracks, and trace breaks in dense SMT assemblies. Coupled with a Rayence HD flat panel detector, the system delivers crisp, high-contrast images for confident anaylsis at every angle.
Advanced Tilt and Viewing Flexibility
The X6800's detector can tilt up to 60°, allowing users to perform oblique-angle viewing without losing image centering or clarity. This unique capability makes it easier to detect hidden defects underneath BGAs, QFNs, and other leadless components. The 530 mm x 530 mm inspection area, with a 10kg load capacity, provides the space and support for even large or heavy boards and assemblies.
Smart Automation, Precision Analysis, and Reliable Performance
The X6800 X-Ray Inspection System streamlines your inspection process with intelligent automation, powerful analysis tools, and rugged industrial design. Its automatic navigation software simplifies sample positioning and defect identification, minimizing operator fatigue and maximizing repeatability. Advanced inspection software enables quick parameter setup, region of interest adjustment, and customizable programs for high volume automated workflows, making it ideal for contract manufacturers and OEMs. The system also includes robust measurement tools such as automated BGA void detection, area and perimeter calculations, solder coverage analysis, and repeat programming. Built around an industrial PC with Windows and a 24-inch LCD display, the X6800 offers a user friendly experience with five axis sample control and optional full rotational imaging using the 360 degree rotary jig support. With low maintenance requirements and durable construction, the X6800 is a reliable and long lasting solution for high precision electronics inspection.
| X-Ray Source | |
|---|---|
| Type | Closed, microfocus |
| Max. Tube Voltage | 90kV |
| Max. Tube Current | 200 µA |
| Focal Spot Size | 5 µm |
| Function | Auto Preheat |
| Flat Panel Detector | |
| Effective Area | 130 mm x 130 mm |
| Pixel Size | 85 µm |
| Resolution | 1536 x 1536 |
| Frame Rate | 20 fps |
| Tiltable Angle | 60° |
| Table | |
| Size | 530 mm x 530 mm |
| Detectable Area | 500 mm x 500 mm |
| Max Load | 10 kg |
| Equipment | |
| Magnification | Geometry 200X System 1500X |
| Inspection Speed | Max 3.0s/point |
| Dimensions | 1360 mm (L) x 1365 mm (W) x 1730 mm (H) |
| Weight | 1200 kg |
| Power Supply | AC110-220V 50/60Hz |
| Max Power | 1500W |
| Industrial PC | I5 CPU, 8GB RAM, 500GB SSD |
| Displayer | 24" HDMI LCD |
| Safety | |
| Radiation Leakage | No leakage, international standard: ≤1μSv/h |
| Lead Glass Observation Window | Transparent lead glass window shields radiation to observe the inner status |
| Window and Back Door Safety Interlock | Once users open the window or back door, the x-ray tube will power off immediately. When the window or back door is open, users cannot turn on the x-ray. |
| Electromagnetic Safety Switch | Lock once the x-ray is on, users can't open the observation window. |
| Emergency Stop | Next to the operation position, press to power off |
| Tube Protection | Users can't leave the software if you don't close the x-ray tube. |
| Function Module | |
| Operation | Keyboard and mouse can finish all operations |
| X-Ray Tube Control | Using mouse to click the X button can turn on or off the x-ray. The real-time tube voltage and current value will display beside, users can click up and down button, or drag the slider, or type to adjust. |
| Status Bar | Indicates the interlock status, pre-heat status, and x-ray status by flashing alternately red and green. |
| Image Effect Adjustment | The brightness, contrast and gain of the image can be adjusted freely to achieve a satisfactory result. |
| Product List | Users can save the inspection parameters such as Z-axis position, brightness, contrast and gain, and can directly call the parameters when inspecting the same product, to improve the inspection efficiency. |
| Navigation Window | After the camera takes a photo of the table, click anywhere in the photo, the table will move to the place you click and display on the screen. |
| Motion Axis Status | Display real-time coordinates |
| Inspection Result | The measurement results (voids rate, distance, area, etc., set by users) display in order. |
| Speed Control | The movement speed of each axis can be adjusted to slow, normal and fast. |
| Voids Rate Measurement | |
| Automatic Calculation | Click two points to determine a rectangle. The software automatically finds and measures the edge of the solder ball in the rectangle, the pad and the internal voids, and can get the data of the voids rate, the area of the solder ball, the circumference, the biggest void's rate, the length and width, and indicates NG or OK by red and green. |
| Parameters Adjustment | Users can adjust the grayscale threshold, pixel, contract, size filtering and other parameters to get accurate results of automatic calculation. |
| Add Voids Manually | Users can draw a polygon or a free figure and calculate it as a void into the void rate. |
| Save Parameters | Users can save parameters such as grayscale threshold, pixel, contrast, size filtering and other parameters, and can directly call the parameters when detecting the same product to improve the detection efficiency. |
| Other Measurement Functions | |
| Distance | Measure the vertical distance to the baseline |
| Distance Rate | Measure the soldering rate of the through-hole |
| Angle | Measure the angle between the baseline rays |
| Radius | Measure round components, such as solder balls |
| Perimeter | Measure square components |
| Automatic Inspection | |
| Manual Setting | Users can set any positions on the table as inspection points; the software will automatically inspect and save the image. |
| Array | For the regular inspection points, users only need to set two of the inspection points and the number of rows and columns; the software will automatically inspect each point and save images. |
| Automatic Identification | For inspection points with obvious features, the software automatically identifies the positions, takes measurements, and saves the image. |
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