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High-Precision Printing for Large LED Panels
The AP1200 and AP1500 are designed specifically for long LED panels and oversized PCBs, ensuring stable, accurate printing across extended board lengths.
- Stable large-board support: vacuum table keeps long and irregular PCBs flat during printing
- Anti-bending clamping system: prevents flexing of thin or flexible boards
- Moving table alignment: vacuum table aligns the PCB to the stencil for precise registration
- Consistent large-format accuracy: maintains reliable results across long panels and complex assemblies
High-Accuracy Vision Alignment
The AP1200 and AP1500 use an advanced camera system to automatically align each PCB to the stencil before printing, ensuring fast setup and highly accurate positioning.
- ±0.008 mm repeat accuracy: delivers precise alignment for demanding applications
- Automatic alignment: camera system aligns each board before every print cycle
- Reliable fine-pitch capability: supports high-precision PCB assemblies
- Reduced setup time: minimizes manual alignment and operator intervention
Parallel Lift System
The parallel stencil-to-PCB lift system ensures uniform separation across the entire print area, maintaining consistent print quality on large and complex boards.
- Uniform separation: ensures even lift across the full stencil area
- Reduced defects: minimizes paste smearing during separation
- Supports complex designs: maintains accuracy for fine-pitch and detailed PCB layouts
- Improved yield: reduces rework by maintaining consistent print integrity
Dual-Rack Squeegee System
The AP1200 and AP1500 feature a dual-rack squeegee system designed for controlled, repeatable motion and consistent solder paste application.
- Precision motion control: ball-screw actuators with programmable speeds ensure repeatable operation
- Uniform pressure distribution: maintains consistent print pressure across the stencil
- Self-leveling squeegees: adapt to stencil variations to preserve alignment accuracy
- Optimized paste usage: reduces waste and improves material efficiency
Fast Setup and Changeover
The AP Series simplifies setup and changeover with automated calibration and alignment, reducing operator effort and improving production efficiency.
- Quick setup process: input stencil size and secure in frame clamp
- Automated calibration: system manages alignment and setup without manual adjustment
- Fast changeovers: reduces downtime and minimizes operator error between jobs
- Tool-free PCB support: universal frame holder accommodates single- and double-sided boards
Integrated Under-Stencil Cleaning
The AP1200 and AP1500 include an automatic under-stencil cleaning system to maintain print quality and reduce interruptions during production.
- Flexible cleaning modes: supports dry, wet, and wet + vacuum cleaning options
- Effective debris removal: clears solder paste and residue from stencil apertures
- Reduced downtime: automated cleaning minimizes manual intervention
- Optimized performance: compatible with recommended solutions such as Zestron Vigon SC200
| MODEL | AP1200 | AP1500 |
|---|---|---|
| PCB Min Size | 4" x 2" ( 100 mm x 50 mm) | 4" x 2" ( 100 mm x 50 mm) |
| PCB Max Size | 47.24" x 11.81" (1200 mm x 300 mm) | 59" x 11.81" (1500 mm x 300 mm) |
| Board Thickness | .015" to .197" (0.4 mm to 5 mm) | .015" to .197" (0.4 mm to 5 mm) |
| Stencil Frame Size (External) Min. | 15.7" x 11.8" (400 mm x 300 mm) | 15.7" x 11.8" (400 mm x 300 mm) |
| Stencil Frame Size (External) Max. | 63" x 24.8" (1600 mm x 630 mm) | 74.8" x 24.8" (1900 mm x 630 mm) |
| Print Area | 1200 mm x 300 mm | 1500 mm x 300 mm |
| Print Repeatability | ± 0.00039" (± 0.01 mm) | ± 0.00039" (± 0.01 mm) |
| Print Accuracy | ± 0.00098" (± 0.025 mm) | ± 0.00098" (± 0.025 mm) |
| Registration Repeatability | ± 0.00032" (± 0.008 mm) | ± 0.00032" (± 0.008 mm) |
| Print Speed | 10 to 120 mm/s (Servo controlled) | 10 to 120 mm/s (Servo controlled) |
| Transport Height | 35" ± 1.6" (900 mm ± 20 mm) | 35" ± 1.6" (900 mm ± 20 mm) |
| Transport Direction | Left-Right, Right-Left, Right-Right, Left-Left | Left-Right, Right-Left, Right-Right, Left-Left |
| Transport Speed | 60 in/s (1500 mm/s) Max | 60 in/s (1500 mm/s) Max |
| PCB Fixture | Screw clamping and vacuum | Screw clamping and vacuum |
| Support System | Transport rail & vacuum | Transport rail & vacuum |
| Interface | SMEMA | SMEMA |
| Squeegee Type | Metal/Plastic (45°/55°/60°) Fixed | Metal/Plastic (45°/55°/60°) Fixed |
| Squeegee Pressure | 0-33 lbs (0-15kg) Servo Controlled | 0-33 lbs (0-15kg) Servo Controlled |
| Print Type | Single and double sided printing | Single and double sided printing |
| Cleaning Systems | Dry/Wet/Vacuum | Dry/Wet/Vacuum |
| Fiducial Type | Circular/Square/Triangle/Rectangle | Circular/Square/Triangle/Rectangle |
| Fiducial Size | 0.019" to 0.12" (0.5 mm to 3 mm) | 0.019" to 0.12" (0.5 mm to 3 mm) |
| X Adjustment | ± 0.39" (10 mm) | ± 0.39" (10 mm) |
| Y Adjustment | ± 0.39" (10 mm) | ± 0.39" (10 mm) |
| R Adjustment | ± 2° | ± 2° |
| Operating System | Industrial PC with Windows 10 | Industrial PC with Windows 10 |
| Power Specs | 220V, 50/60 Hz | 220V, 50/60 Hz |
| Air Requirements | 75 psi | 75 psi |
| Dimensions | 97" x 48.2" x 61" (2461 mm x 1225 mm x 1540 mm) | 109" x 48.2" x 61" (2761 mm x 1225 mm x 1540 mm) |
| Weight | 2645 lbs (1200 kg) | 3300 lbs (1500 kg) |
| Option | ||
| 2D Inspection | Yes | Yes |
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