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Automatic Cleaning and Defluxing
The Trident ZDO delivers fully automated washing, rinsing, and drying of PCBs and assemblies—removing all flux types and residues with zero-discharge operation.
- Complete cleaning process: wash, rinse, and dry in one system
- All flux compatibility: SMT, through-hole, and mixed assemblies
- Asymmetrical fan-jet spray: thorough coverage on dense boards
- Oscillating rack: ensures full spray penetration
Matched wash and rinse coverage ensures effective cleaning even in tight, low-standoff areas.
- Scalable capacity: optional upper rack doubles throughput
- Expandable system: dual chambers can quadruple output
Forced hot air convection combined with radiant drying ensures fast, complete drying at the end of each cycle.
Intelligent Chemical Management & Real-Time Monitoring
The Trident ZDO automates chemical dosing, mixing, and monitoring to ensure consistent cleaning performance with minimal operator involvement.
- Automatic dosing & mixing: eliminates manual chemical handling
- Reduced chemical waste: extends solution life
- Real-time monitoring: cleanliness, temperature, and cycle status
- System diagnostics: pressure and fluid level monitoring
Built-in gauges and alerts—including low-level alarms—help prevent interruptions and maintain consistent operation.
- Maintenance tracking: usage-based service reminders
- Visual alerts: indicators turn red when service is required
Advanced Statistical Process Control (SPC) & Traceability
The Trident ZDO provides full SPC data tracking for process validation, quality control, and compliance.
- Comprehensive data logging: time, temperature, cleanliness, and cycle data
- Program tracking: records cleaning parameters for each batch
- Real-time visibility: view process data on-screen
- Flexible export options: USB, network, or printer output
This ensures consistent performance, complete traceability, and easy integration into quality management systems.
| Trident ZDO Specifications | |
|---|---|
| Dimensions | 56" x 42 ¼" x 70" |
| Weight | 991 lbs |
| Power Requirements | 208-240 VAC 40 amps 3Ø |
| Water Input | ¾" NPT |
| Drain | ¾" NPT |
| Air Exhaust | 6" (static) |
| No-Clean Flux Removal | Yes |
| Water Soluble Flux Removal | Yes |
| Rosin Flux Removal | Yes |
| Alloy Compatibility | Lead & lead-free |
| Average Cycle Time | 30 minutes |
| Estimated Assemblies Per Hour Per Chamber | 3" x 10" - 144/hr 4" x 5" - 192/hr 8" x 10" - 44/hr 20" x 20" - 24/hr |
| Anti-Shadowing Technology | Oscillating board rack and asymmetrical nozzles |
| Fluid-Delivery Technology | Twenty 15° stainless steel adjustable nozzles |
| Built-In Cleanliness Testing | Standard |
| Built-In Dryer | Standard |
| Discharge Configuration | Closed-loop (zero discharge) wash and rinse |
| Chemical Dosing and Mixing | Automatic (5% - 20%) |
| SPC Data Logging with On-Screen Viewing | Standard |
| Advanced SPC Data Collection with SQL Database | Standard |
| SPC Data USB Export | Standard |
| SPC Remote Viewing | Standard |
| Pre-Drain Filtration System | Standard |
| Programmable Maintenance Reminders | Standard |
| Control System | Windows® 10 Professional Operating System with PC Touch Screen User Interface |
| Operator Interface | Touchscreen Interface |
| Multi-Lingual Display | Yes (English, Spanish, Chinese, Russian, German) |
| Construction | Welded steel tube frame, steel panels, baked powder-coated hammer-tone finish |
| Plumbing Materials | Stainless Steel |
| ESD Ground Point | Standard |
