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Industrial Control Architecture and Reliability
The CR10000 is built on a robust industrial control platform combining an industrial computer with PLC and SSR systems for stable, high-reliability operation in demanding production environments.
- 10-zone convection system: independent upper and lower heating zones (20 total)
- PLC and SSR control: ensures stable, industrial-grade operation
- PID temperature control: maintains ±1°C accuracy
- High-volume ready: consistent, repeatable performance
Independent upper and lower zone control ensures precise thermal management across all heating zones, delivering consistent results in high-volume manufacturing.
Advanced Windows-Based Software and Security
The CR10000 uses Windows 11-based control software with an intuitive interface for complete process management and real-time system visibility.
- Full process control: temperature, conveyor speed, and profile setup
- Full-screen profile display: clear visualization of thermal performance
- Password protection: prevents unauthorized parameter changes
- Program backup: secure storage and recovery of recipes
Operators can easily manage profiles, adjust settings, and monitor system performance, ensuring consistent operation and secure process control.
High-Volume Reflow Performance and Cooling
The CR10000 is designed for high-volume production, supporting both leaded and lead-free processes with a maximum operating temperature of 350°C.
- Up to 350°C: supports demanding reflow applications
- Dual cooling zones: rapid, uniform PCB cooling after reflow
- High-efficiency airflow: maintains stable thermal conditions
- Zone isolation design: prevents thermal interference between zones
Front and rear ventilation ports maintain uniform temperature distribution, ensuring stable, repeatable results even at high throughput levels.
Flexible, High-Precision Conveyor System
The CR10000 features a combination pin and mesh conveyor system designed for stable transport and flexible board handling in inline production.
- 450 mm pin conveyor + 570 mm mesh belt: supports multiple board types
- Inline capability: ideal for large-batch production environments
- Motorized rail adjustment: three-point synchronous width control
- Automatic chain lubrication: ensures smooth, reliable operation
A forced guidance system and precision rail adjustment maintain stable PCB conveyance and prevent distortion, even during width changes.
Safety, Environmental Protection and Compliance
The CR10000 is designed for safe, reliable operation with built-in monitoring, environmental controls, and full compliance for global manufacturing standards.
- Audio and visual alarms: real-time fault detection and alerts
- Operation logging: supports traceability and process tracking
- Flux filtration system: cleaner operation and reduced contamination
- UPS battery backup: safely conveys PCBs during power interruptions
Additional features include a motorized hood lift for easy maintenance, three thermocouple inputs for profiling, and full CE compliance for international production environments.
| CR10000 Specifications | |
|---|---|
| # of Zones | 10 Upper, 10 Lower |
| Heating Mode | Hot Air Forced Convection |
| Heated Tunnel Length | 134" (3400 mm) |
| Temp Control | PID (Proportional-Integral-Differential) & SSR |
| Temperature Range | Ambient - 300°C |
| Precision of Temp Control | ±1° C |
| Delta T | ±2° C |
| Cooling Zones | 2 |
| Cooling Method | Wind Cooling System |
| On-Board Profiling with 3 Thermocouple Inputs | Yes |
| Ramp Up Time | ~35 min |
| Flux Management System | Yes |
| Mesh Belt Width | 22.4" (570 mm) |
| Pin Conveyor Width | 1.97"-17.7" (50-450 mm) |
| Max Component Height Upper | 30 mm (Above Pins) |
| Max Component Height Lower | 25 mm |
| Conveyor Speed | 0.4-1.8M/min |
| Conveyor Direction | Left-Right |
| Conveyor Height | 900 mm ±20 mm |
| Operating System | Windows 10 |
| Automatic Chain Lubrication | Yes |
| Power Requirement | 220 V 3-Phase, 230A, 60Hz |
| Power Consumption | 11-16 Kw |
| Total Power | 70 Kw |
| Compressed Air Supply | 80 psi |
| # of Exhaust Ports | 3 |
| Exhaust Opening Size | 8" |
| Total Exhaust Venting | 1200CFM (400CFM Per Port) |
| Hood Opening Mechanism | Electric Raise and Lower |
| Net Weight | 5060 lbs (2300 kg) |
| Machine Dimension | 205" L x 60" W x 61" H (5500 x 1510 x 1550 mm) |
| UPS for Conveyor and PC | Yes |
| Shipping Dimension | 217" L x 71" W x 77" H (5500 x 1850 x 1950 mm) |
| Shipping Weight | 5181 lbs (2350 kg) |
| CE Compliance | Yes |
| Options | |
| Nitrogen Atmosphere Compatible | Yes |
| Infra-red (IR) | Yes |
| Central Support | Yes |
| SMEMA Compatible | Yes |
| Wider Pin and Mesh Conveyor | 17.7" (450 mm) |
| Internal Chilled Water Cooling | Yes |
| Exterior Chiller | Yes |
