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Comprehensive 2D/3D Hybrid Inspection
The RV2-3DH combines 2D and 3D inspection to accurately detect a wide range of defects.
- 3D solder analysis: evaluates contour, height, and brightness
- Defect detection: missing parts, polarity errors, bridges, and more
- 3-stage LED lighting: high-contrast, precise imaging
This ensures consistent, reliable inspection across complex PCB assemblies.
Intuitive Template Mode for Fast, Flexible Inspection
Template Programming Mode simplifies setup by automatically generating inspection programs from preconfigured part types.
- Fast setup: reduce programming time
- Easy adjustments: tune color, lighting, and 3D thresholds
- User-friendly: ideal for operators of all skill levels
This enables quick, consistent inspection across a wide range of boards.
Optional Marking and Dispensing System
An optional marking and dispensing system improves workflow and traceability.
- Board marking: identify pass, fail, or recheck status
- Integrated dispensing: apply adhesives in-line
- Reduced handling: streamline post-inspection steps
This all-in-one capability increases efficiency while maintaining accuracy.
Comprehensive Software Suite for Integrated Operation
The RV2-3DH software suite connects inspection, data, and workflow across your production line.
- Centralized control: manage systems via networked TOPSS server
- Advanced tools: SPC, repair station, and offline editor
- Full traceability: complete visibility into inspection data
This integrated approach improves process control, efficiency, and quality tracking.
| RV2-3DH Specifications | |
|---|---|
| Board Size | 50 mm x 50 mm to 410 mm x 590 mm (Standard) 50 mm x 50 mm to 650 mm x 590 mm (Long Board) 50 mm x 50 mm to 330 mm x 590 mm (Marking Unit) |
| Inspection Resolution | 12μm (Standard Resolution) 5μm (Optional - High Resolution) |
| Image Angle of View | 48 x 36 mm (Standard) 20 x 15 mm (Optional) |
| Inspection Items | Missing parts, misalignment, polarity, reversed front and back, unsoldered parts, bridges, solder amount, missing inserted parts, character recognition (Optional) |
| Inspection Speed (Optimal Conditions) | 61.8 cm²/sec |
| FOV (Optimum) | 2D: 0.2 sec/frame 3D AOI: 0.51 sec/frame |
| Power Supply | AC 3-phase 200 ~ 230V (230V is an external transformer option) |
| Apparent Power | 2.0 kVA or less |
| Operating Air Pressure | 0.5 MPa |
| Air Consumption (Standard) | 10 L/min |
| Machine License | AOI Software with Barcode/OCR/Communications - 3D Version: Enables seamless connection to external systems such as servers, remote judging, repair stations, SPC, and quality traceability platforms. It provides all the necessary tools for both 2D and 3D inspections, along with integrated barcode and OCR/OCV readers, ensuring accurate data capture, efficient information sharing, and consistent inspection performance across the production line. |
| Included Options | Conveyor Belt (2pcs) Vibration Proof Pad (4pcs) Backup Unit Forced Pass Unit Harness (OK/NG MOLEX Type 2.8M) Harness (Both I/F SMEMA Type 2.8M) (2pcs) |
| Manual Book | English |
| Machine Dimensions | 940 mm x 1276 mm x 1530 mm (37" x 50" x 60") |
| Weight | 1,000 kg |
5μm/pixel High Resolution Lens Unit
The 5μm/pixel high resolution is an option for smaller 0201 parts. The RV23DH comes standard with the 12μm/pixel inspection resolution.
- SKU: 40217208
SPI Software with Barcode/OCR/Communications
This advanced solder paste inspection software collects detailed inspection data and analyzes statistical trends to maintain consistent print quality. It automatically alerts operators with precise adjustment and movement instructions, ensuring accurate print position and optimal solder paste deposition across every production run.
- SKU: 40158585
Offline with Barcode/OCR
This offline software enables remote programming and editing of inspection data with full support for barcode and OCR/OCV functions. Using image data captured by the inspection machine, users can create or modify inspection programs and repair data offline—without interrupting production. Built on the same core platform as the main inspection software, the editor maintains identical functionality and interface, ensuring a seamless transition between online and offline operation.
- Offline System Software - Requires Offline Basic Module SKU: 40159165
- Offline Basis Module - Requires Offline System Software SKU: 40160703
- Barcode Reader Dongle for Offline Editor SKU: 40257721
- OCR Dongle for Offline Editor SKU: 40257722
TOPSS System Software & TOPSS Server
This suite of software applications is designed to enhance and streamline the operation of the RV23DH inspection system. The TOPSS server software acts as the core of the network, while the TOPSS system software manages communication and file sharing among connected devices and terminals. Together, they enable centralized control and coordination of all RV23DH operations within the factory. Networked functions include Remote Judgement, Repair Station, SPC, Offline Editor, and Quality Traceability—creating an integrated, efficient, and data-driven inspection environment.
- TOPSS System Software SKU: 40159157
- TOPSS Server License SKU: 40159158
Repair Station Network — Requires TOPSS System Software & TOPSS Server
The Repair Station software enables efficient offline repair using inspection data from boards flagged as NG (No Good) by the RV23DH or identified during remote judgement. It provides clear visual guidance for locating and correcting defects, streamlining the rework process and minimizing downtime. All repair histories are automatically stored on the server, ensuring complete traceability and seamless integration with overall quality management systems.
- SKU: 40159161
Remote Judging Network — Requires TOPSS System Software & TOPSS Server
This function allows operators to review and confirm parts identified as NG (No Good) by the RV23DH inspection system from a remote location. By separating the judgement process from the production line, it prevents workflow interruptions, improves efficiency, and ensures consistent accurate evaluation of inspection results. All results are networked and stored on the TOPSS Server.
- SKU: 40159159
Remote Judging Single
This is the same as the Remote Judging Network, except it only communicates to the single judging computer, thus eliminating the need for TOPSS System software and TOPSS Server.
- SKU: 40159160
SPC — Requires TOPSS System Software & TOPSS Server
By statistically analyzing large volumes of inspection data collected by the RV23DH, this function monitors trends such as offsets and variations to help prevent quality issues before they occur. It also serves as a powerful tool for process improvement by providing insights into production performance. The system offers detailed statistical information, analysis of excessive judgements, aggregation of unqualified items, monitoring of production progress, and evaluation of process capability—all contributing to enhanced quality control and optimized manufacturing efficiency.
- SKU: 40159162
QT — Requires TOPSS System Software & TOPSS Server
The quality traceability function provides comprehensive tracking and review of inspection results. It allows users to search and view images (including those of qualified or passed parts), verify quality conditions through detailed trace analysis, and monitor the status of unqualified or NG boards. This ensures complete visibility into inspection outcomes and supports fast, accurate root-cause analysis for continuous quality improvement.
- SKU: 40159163
SPI Software
This advanced solder paste inspection software collects detailed inspection data and analyzes statistical trends to maintain consistent print quality. It will provide operators with precise adjustment and movement instructions, ensuring accurate print position and optimal solder deposition across every production run.
- SKU: 40158578
SPI Software with Communication Module
Solder inspection results from the Solder Paste Inspection (SPI) machine can be collected and statistically analyzed, allowing the system to send operating instructions or print-position correction values back to the printer. All statistical processing is performed according to each board's printing direction, ensuring consistent and reliable solder paste quality throughout production.
- SKU: 40158579
SPI Software with Barcode Reader Module
This advanced solder paste inspection software collects detailed inspection data and analyzes statistical trends to maintain consistent print quality. It will provide operators with precise adjustment and movement instructions, ensuring accurate print position and optimal solder deposition across every production run. The Barcode Reader can recognize 1D and 2D codes for traceability.
- SKU: 40158580
SPI Software with OCR/OCV Reader Module
This advanced solder paste inspection software collects detailed inspection data and analyzes statistical trends to maintain consistent print quality. It will provide operators with precise adjustment and movement instructions, ensuring accurate print position and optimal solder deposition across every production run. The OCR/OCV Reader is a support tool that recognizes an alphanumeric character string written on the board and converts it into character data for traceability.
- SKU: 40158581
Offline Communications/Data Share Dongle
This communications package for the Offline System enables seamless transfer of offline programs to the main inspection machine, making the process fast, easy, and highly convenient.
- SKU: 40159164
