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High-Speed, High-Efficiency Design
The MCLEDV6 delivers placement speeds up to 30,000 LEDs per hour using a 6-head linear gantry system designed for high-volume LED production.
- Up to 30,000 LEDs per hour: optimized for large-batch LED assembly
- 6-head placement system: simultaneous multi-part pick-up for maximum throughput
- Fly-over alignment: aligns components while the head is in motion
- Optimized feeder layout: reduces head travel and tool changes
The upward-looking camera enables true on-the-fly alignment, ensuring fast, accurate placement without slowing production.
Purpose-Built for LED Assembly
The MCLEDV6 is engineered specifically for LED production, delivering optimized performance for LED boards rather than adapting a general-purpose platform.
- Designed for LED production: optimized for strips, panels, and lighting assemblies
- Wide LED range: supports 0402 up to 20 × 18 mm components
- Positive air pressure heads: ensures reliable release of adhesive-prone LEDs
- Specialized nozzles: Teflon®-coated and custom designs for sensitive components
Custom nozzle designs prevent contact with LED lenses during pick-up, preserving component integrity and ensuring consistent placement quality.
Versatile Solutions for All LED Lighting Products
The MCLEDV6 supports a wide range of LED applications, including strips, bulb boards, and irregular panel designs, all with high speed and precision.
- Handles diverse applications: flexible strips, circular boards, and irregular panels
- Single-pass assembly: completes full board length in one cycle
- Long board support: optimized for extended LED assemblies
- Flexible configuration: worktable or SMEMA inline conveyor available
The ability to assemble full-length boards in a single pass maximizes throughput and improves production efficiency.
Streamlined Software for Smarter LED Production
The MCLEDV6 uses intuitive software designed to simplify programming and maximize production efficiency for LED assemblies.
- 3-point LED programming: automatically calculates remaining placements
- UCAD® import: simplifies setup with CAD file integration
- Feeder optimization: minimizes head movement and tool changes
- Real-time monitoring: tracks placement rates, cycle times, and output
Built-in traceability and real-time monitoring provide full visibility into production performance, ensuring consistent results and process control.
Continuous Production Without Downtime
The MCLEDV6 is designed for uninterrupted production, allowing operators to maintain output without stopping the machine.
- Automatic feeder switching: switches to backup feeders when reels run out
- Up to 16 servo-driven feeders: supports continuous high-volume production
- Brushless motors: ensure long service life in 24/7 environments
- Tape splicing support: enables seamless reel changes without interruption
Automatic feeder switching and tape splicing minimize downtime, ensuring continuous operation and maximum throughput.
| Placement Specifications | ||
|---|---|---|
| Number of Placement Heads | 6 | |
| Placement Rate (IPC-9850) | N/A | |
| Placement Rate (Max.) | 30,000 CPH | |
| Placement/Positioning Accuracy | ±0.05 mm | |
| Feeder Capacity (8mm/12mm) | 16 | |
| IC Tray Capacity (Waffle Trays) | 0 | |
| Placement Area w/o Waffle Tray with No Conveyor | 600mm: 600 x 300 mm 1200mm: 1200 x 300 mm |
|
| Placement Area with Waffle Tray with No Conveyor | N/A | |
| Placement Area w/o Waffle Tray with Conveyor | 600mm: 600 x 300 mm 1200mm: 1200 x 300 mm |
|
| Placement Area with Waffle Tray with Conveyor | N/A | |
| BGA/CSP Placement Capability | No | |
| Alignment Method | Cognex Vision on the Fly | |
| Nozzle Change Capacity | 18 | |
| Integral Vacuum | Yes | |
| Min. Component Size | 0402 | |
| Max. Component (Using head camera) | 18 x 20 mm | |
| Max. Component (Using bottom camera) | N/A | |
| Max. Component Lead Pitch | N/A | |
| Mechanical Specifications | ||
| X/Y Axis Resolution | 0.02 mm | |
| X/Y Drive Mechanism | Ballscrew X Axis Linear Motor Y Axis |
|
| X/Y Drive Motor | AC Servo | |
| X/Y Encoding | Rotary Encoder - X Linear Encoder - Y |
|
| X/Y Resolution | 0.02 mm | |
| X/Y Repeatability | ±0.01 mm | |
| Z Drive Motor | AC Servo | |
| Z Encoding | Rotary | |
| Z Axis Resolution | 0.02 mm | |
| R Drive Motor | AC Servo | |
| R Encoding | Rotary | |
| R Resolution | 0.045° | |
| Rotation 0-360° | 0.09°/step | |
| PCB Specifications | ||
| PCB Loading | Inline | |
| Fiducial Recognition/Coordinate Correction | Yes | |
| Bad Mark Detection | Yes | |
| Programming | ||
| Operating System | Industrial PC with Windows® 11 | |
| PC, Keyboard, Mouse | Yes | |
| Monitor | Flat LCD | |
| Direct Input | N/A | |
| Teaching Camera | Yes | |
| CAD Download | Yes | |
| Step & Repeat for Matrix Boards | Yes | |
| Bar Code Reader for Feeders & Packaging | Option | |
| MIS & Optimization Functions | Yes | |
| Off-line Programming | Option | |
| Dispenser Specifications | ||
| Dispensing Head | N/A | |
| Dispense Method | N/A | |
| Dot Size | N/A | |
| Placement Speed | N/A | |
| Power Sources | ||
| Power Supply | 230 VAC | |
| Power | 3700W | |
| Air Supply | 75psi, 150L/min | |
| Physical Specifications | ||
| Machine Dimensions (Approx. L x W x H) | 600 mm Length Board: 1230 mm L x 1130 mm W x 1491 mm H (48" x 44" x 58.7") |
1200 mm Length Board: 2630 mm L x 1130 mm W x 1491 mm H (103.5" x 44" x 58.7") |
| Weight | 600 mm: 770kg 1200 mm: 850kg |
|
| Service and Support | ||
| Remote Diagnostics | Yes - TeamViewer via Internet | |
| Warranty (Major Components) | 1 Year - Extended Available | |
