PBS Series Hot Bar Soldering

Hot Bar Soldering - PBS Series from Manncorp
Hot Bar Soldering - PBS Series
Hot Bar Soldering - PBS Series
Hot Bar Soldering - PBS Series
Hot Bar Soldering - PBS Series
Hot Bar Soldering - PBS Series
Hot Bar Soldering - PBS Series
Hot Bar Soldering - PBS Series
Hot Bar Soldering - PBS Series
Hot Bar Soldering - PBS Series
Hot Bar Soldering - PBS Series
Hot Bar Soldering - PBS Series

PBS Series Hot Bar Soldering

Manncorp Has the Solution to These Tough Soldering Challenges:

  • Flex Circuit to PCB
  • Ribbon Cable to PCB
  • Coaxial Cables
  • Fine Pitch SM Devices
  • Edge Connectors to PCB
  • Thermocompression Bonding
  • Tab to PCB, HSC to LCD or tab

Hot bar soldering is extremely effective in bonding components and parts that are dissimilar and difficult to unite. Several examples are listed above, but there are many other soldering situations that call for Manncorp's PBS hot bar reflow soldering system. This technology, also known as pulse bonding, differs from traditional soldering since the reflow process uses thermode technology, which is based on rapid reflow by pulse heating. This procedure allows materials with low temperature resistance to be soldered at high lead-free temperatures without damage to the flex. It selectively solders parts by heating them to a temperature that's high enough to cause their adhesive or solder to melt and then re-solidify to form a permanent bond. Two versions of the PBS Systems are offered; the PBS212 and PBS213.

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Model
Regular price $22,995.00
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QUESTIONS? TEXT OR CALL:
Chris Ellis  215-869-8374 | East Coast
Ed Stone 215-808-6266 | West Coast

Manncorp's PBS hot bar reflow soldering system programs all elements of the soldering profile, including pressure, temperature, heat-up and cool-down times. The processing cycle, completed in just 12 to 15 seconds, begins by loading the PCB and flex into the fixture and fluxing the joint area. After the fixture is positioned into the work area, the cylinder lightly pushes the thermode against the parts, and once contact is made, it quickly heats up using high-speed PID to control temperature output. Peak reflow temperature is reached in 2 seconds or less.

When solder reflows, heating automatically stops and cool-down begins, lasting approximately 2 seconds, with topside-originating air assuring cooling uniformity. When solder has solidified, the cylinder automatically lifts to release the now-bonded parts.

Two versions of the PBS Systems are offered. PBS212 is a shuttle in/out processor, while PBS213 is a rotary machine that presents completed assemblies on a rotating axis for loading/unloading by operator. Both machines, which are lead-free compatible, offer vision systems with CCD camera and monitor as a low-cost option.

Manncorp's PBS212 & PBS213 vs. Competing Hot Bar Systems

CONDITION PBS212 & PBS213 COMPETING HOT BAR SYSTEMS
Processing Speed High-Speed PID controls temperature output for faster heat-up & cycle time. Simple on/off control. Slower heat-up reduced temperature accuracy.
Heating Precision Phase control algorithm precisely heats thermode, prevents overheat. Lower cost solid state relay control cannot ensure no overheating.
Operating Simplicity User-friendly touch screen controls setup & soldering parameters. LCD display with press-button entry. Definitely not state of the art.
Process Display Real time temperature profile is on continuous display during soldering. No real time temperature profile.
Pressure Display Digital pressure control. Soldering force in Newton (N).is displayed. Pressure is displayed in MPa. Conversion must be done manually.
Footprint Size Only 665mm x 668mm x 557mm H. (26.2" x 26.3" x 22"H) Competing systems average about 1/3 larger than Manncorp systems.
   
GeneralPBS212PBS213
Dimensions(Without Pressure regulator, handle & lamp)665 mm (D) x 668 mm (W) x 557 mm (H)665 mm (D) x 668 mm (W) x 557 mm (H)
Weight50 kg60 kg
Power Requirement110 VAC 50/60Hz, 2KVA110 VAC 50/60Hz, 2KVA
Air Supply Pressure4 - 6 kg/cm²4 - 6 kg/cm²
Fixture HeightMaximum 50 mmMaximum 50 mm
Fixture Base Dimension150 mm x 150 mm150 mm x 150 mm
Table Actuation TypePneumaticPneumatic
Gantry Opening Width400 mm400 mm
Startup OperationTwo Hand ControlTwo Hand Control
Sliding Stroke / Rotary Table Diameter200 mm400 mm
Fixtures1 Set2 Sets
Password6 digits (2-level)6 digits (2-level)
 
Thermode SpecificationsPBS212PBS213
Force Range30N - 500N30N - 500N
Force Accuracy± 2 N± 2 N
Actuation TypePneumaticPneumatic
Thermode Stroke50 mm50 mm
Thermode LengthMaximum 100 mmMaximum 100 mm
 
Pulsed-Heat SpecificationsPBS212PBS213
HeatingPulsed heating with High speed PID ControlPulsed heating with High speed PID Control
Preheat Temperature50 – 500 °C (1 degree increment)50 – 500 °C (1 degree increment)
Heat Temperature50 – 500 °C (1 degree increment)50 – 500 °C (1 degree increment)
Preheat Time1 - 60 Second (1 second increment)1 - 60 Second (1 second increment)
Heat Time1 - 60 Second (1 second increment)1 - 60 Second (1 second increment)
Temperature Accuracy±2 °C±2 °C
Cooling Temperature50 – 256 °C50 – 256 °C
CoolingAir CoolingAir Cooling
Programmable Profile3 (Non-volatile Memory)3 (Non-volatile Memory)
Thermocouple TypeK TypeK Type
 
Communication SpecificationsPBS212PBS213
Communication PortRS232RS232

Flex Circuit to PCB

TAB to PCB

Wire Soldering

Bonding Fixture

HSC to PCB / HSC to LCD Bonding Fixture (With vacuum component holding under the LCD and PCB)

Adjustable Bonding Fixture (Work with CCD Alignment Modules)

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