Manncorp stands behind its quality products and provides customer support and service when you purchase from us.
Be on the alert for copycat websites that sell inferior products from China.

3

MC-400 Automatic Pick and Place

Advanced Capability for Prototyping & Pilot Production for Under $45K

Built upon the same architecture as Manncorp’s popular MC Series of SMT pick and place machines, the new MC-400 is specially designed for startups, product development labs, and contract manufacturers that need to build prototypes or short runs in-house, with high-precision and quick turn-around times. The MC-400 can also be viewed as a long-term investment in pick and place capability for when volumes increase, as feeders, software, and accessories are fully compatible with the other members of the MC family.

Quick Contact — TEXT or CALL:

Chris — East Coast: 215.869.8374

Ed — West Coast: 215.808.6266

MC-400 automatic pick and place machine

Details

Features

MC-400 SMT Pick & Place Machine Features

Speed, Accuracy and Precision

  • Full-vision alignment system Cognex® on-the-fly and bottom vision cameras
  • Closed-loop servo motion control with linear encoders for smooth, high-speed movement and high accuracy and repeatability
  • Weighs 364 lbs (without stand)-built for maximum stability and repeatability, with welded steel frame construction
  • Single head places up to 3,000 parts per hour (2,500 pph, IPC-9850)

Huge Component Range

  • Places 0201 through 100 x 150 mm components, including MBGAs, micro lead frames (MLFs), CSPs, µBGAs, BGAs and QFPs with lead pitch down to 15 mil
  • All ball inspection and missing ball detection, with nonstandard ball patterns programmable and inspectable
  • 15-position automatic tool holder/changer
  • Handles single and double-side boards of 415 mm x 320 mm (16.3" x 12.5") 

Feeder Capacity and Flexibility

  • Up to 64 feeder slots allow commonly used components to be kept resident on the machine
  • Feeder racks can accommodate a mix of tape feeders and IC tube/stick feeders
  • Smart plug-and-play tape and stick feeders link to feeder position, component and indexing data in the system software to reduce job setup and changeover times. Ultra-smooth, electronic tape feeders index parts to the same place every time-set it up once and never have to do it again.
  • Cut-tape strip holders eliminate need to purchase entire reels of components for smaller jobs. (Holds up to 40 individual cut tape strips.)
  • Waffle trays and cut strip feeder holders can be used in placement area 

Easy Programming & Operation

  • UCAD® universal CAD import and conversion for direct transfer of PCB data from ASCII, AutoCAD and Excel data formats
  • Teaching/fiducial recognition camera
  • Virtual PCB Simulator offers assembly preview for component, coordinates and orientation verification prior to running production
  • Smart tape and IC tube/stick feeders for fast set-up and changeover and feeder placement optimization

Additional Touches

  • Computer controller with flat-screen LCD display, keyboard and mouse included
  • Included vision inspection capability allows camera to be used to selectively check solder paste printing or component placement accuracy
  • Optional bar code reader scans component value, lot code, date and component quantities directly from component packaging for inventory management
  • Optional offline Smart feeder programmer allows Smart tape and stick feeders to be programmed offline while the machine runs other jobs
  • Optional temperature-controlled ATP digital dispensing system for solder paste and adhesive dispensing
  • Only 32" long x 46" wide, ideal for limited production areas.

Fully Supported by Manncorp

  • 1-year parts warranty
  • Multi-language support in English, Spanish, German, French, Chinese, Italian and Turkish
  • Remote service support software & network adapter for fast troubleshooting by Manncorp techs
  • Installation and on-site training available

Video

MC-400 in action

Note: This video features the benchtop model, which has been replaced by the current console model. All features and functions shown are identical to those offered on the current model.


Place loose parts

MC-400's software comes equipped with Semiautomatic Mode, allowing for pick-up, orientation and placement from bulk component trays, as demonstrated in this video:


DP4 Dispenser for all Manncorp MC Series Machines


Cut strip tape holders
for short strips of components

Slideshow

Specifications

MC-400 - General Specifications
Placement Specifications
Number of Placement Heads 1
Placement Rate (IPC-9850)* 2,500 CPH
Placement Rate (Max.) 3,000 CPH
Placement Accuracy ±0.05 (0.002")
Minimum Component Size 0201
Maximum Component Size 100 mm x 150 mm (3.94" x 5.9")
Minimum Component Lead Pitch 15 mil
BGA/CSP Placement Capability Yes - Standard
Alignment Method Full-Vision Alignment System
Pick Up Specifications
Tool Changer Included
Number of Tools 15
Accepts Additional Tool Changers Yes
Integral Vacuum Yes
PCB Specifications
PCB Loading Method Manual
Max. Placement Area 415 mm x 320 mm (16.3" x 12.5")
Fiducial Recognition/ Coordinate Correction Yes
Bad Mark Detection Yes
Feeder Capacity
Maximum Number of Feeder Ports 64
Maximum Number of Waffle Trays 3 (Waffle trays reduce placement area)
Programming
Operating System Windows® Based
PC, Keyboard, Mouse Yes
Monitor Flat LCD
Teaching Camera Yes
Numeric Data Entry Yes
CAD Download Yes
Step and Repeat for Matrix Boards Yes
Bar Code Reader for Feeders & Packaging Yes
MIS and Optimization Functions Yes
Off-Line Programming Yes
Dispenser Specifications
Dispensing Head Optional
Dispense Method Time/Pressure
Dot Size / Placement Speed Down to 0.5 mm / Up to 6,000 dots./hr
Mechanical Specifications
X-Y Axis Drive Mechanism Belt
X-Y Axis Drive Motors AC Servo
X-Y Axis Encoding Linear
X-Y Axis Resolution 0.005 mm (0.0002")
X-Y Axis Repeatability ±0.01 (10 µm)
Z Axis Drive Motor DC Servo
Z Axis Encoding Rotary
Z Axis Resolution 0.01 mm (0.0004")
Θ Axis Drive Motor DC Servo
Θ Axis Encoding Rotary
Θ Axis Resolution 0.045°
Θ Axis Range of Motion 0.09˚/step°
Physical Specifications
Overall Dimensions
(Approx. L x W x H)
825 mm L x 1060 mm W x 1390 mm H
(33" x 42" x 54.7")
Approximate Net Weight 408 Kg (900 lbs.) With Stand
Facility Requirements
Standard Voltage 120/220 VAC, 50/60 Hz
Air Pressure 75 psi, 5 bar
Service and Support
Remote Diagnostics Ethernet
Warranty (Major Components) 1 Year

Optics

MC-400 - Optics Specifications
Standard Optics Package
On-the-Fly Alignment
Minimum Component Size 0.6 mm x 0.3 mm (0201)
Maximum Component Size 16 mm x 14 mm (0.63" x 0.55")
Stationary Base-Mounted Camera BV-38
Minimum Component Size 0.6 mm x 0.3 mm (0201)
Maximum Component Size 100 mm x 150 mm (3.94" x 5.9")

Feeders

Feeder Configurations

Click on a drawing or config. number to view configuration details and a larger illustration.

Includes

Included with the MC-400 SMT Pick and Place

  • MC-400 single-head pick and place machine with welded steel frame construction 
  • Standard optics package with Cognex® on-the-fly vision alignment camera mounted on head and stationary, upward-looking vision alignment camera, covering component range from 0201s to 100 x 150 mm.
  • Closed-loop servo motor control
  • High-resolution linear encoded X-Y drive mechanism
  • 15-position tool holder
  • Reference camera for fiducial recognition and teaching
  • Windows®-based advanced pick and place control software with standard component library, universal CAD conversion, Virtual PCB Simulator, Smart Feeder Optimization and more
  • Computer controller with flat-screen LCD display, keyboard and mouse
  • Network adapter
  • Remote service support software
  • 1-Year Warranty

Shipping Information
Crated Dimensions: Approx. 1260 mm x 1040 mm x 1590 mm (49.6" x 41" x 62.6")
Gross Weight: Approx. 1012 lbs. (495 kgs) 

Dimensions and weight subject to slight change

Previous customers, click here to login.
I Want to See Prices, Request Quotes and/or Buy Online
I Only Want to See Prices

Complete and submit the form below for access to pricing on all our products. (Your browser must allow cookies for this to work.)
Previous customers,
click here to login for pricing
.


Previous customers,
click here to login
.


Previous customers, click here to login.
We only need a few more pieces of information to upgrade your access!

Enter your question below and we will get back to you promptly.

Fill out the form below and we will send your colleague a link to this page on your behalf.
Message

Submitting Form. Please Wait...

Successfully completed.

Thank you.

A new user account has been created for you and an email with your user name and password was sent to the email address you supplied.

When you close this form you will be logged in and will be able to see all pricing and request quotes or purchase products.

On future visits simply login.

There was an error submitting your information.
You can contact us directly by phone at 215.830.1200 or send an email to sales@manncorp.com.