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3

MC-389 High Speed High Mix Pick & Place

At less than $90K, the MC-389 sets new standards for SMT pick and place speed, precision, and flexibility. Based on the MC Series’ heavy-duty ball-screw and linear-encoded drive train, its three heads and on-the-fly vision allow accurate placement of any SMD, including 01005 chips, µBGAs, 12-mil pitch QFPs. With an enormous placement area of 650 mm x 460 mm (25.6" x 18.1") and a capacity for up to 160 smart tape and stick feeders, the MC-389 can easily be configured for virtually any high-mix project.

Quick Contact — TEXT or CALL:

Chris — East Coast: 215.869.8374

Ed — West Coast: 215.808.6266

Three-head pick and place machine with 160-feeder capacity

Specifications

Placement Specifications
Number of Placement Heads 3
Placement Rate (IPC-9850)* 10,500 CPH
Placement Accuracy 30 µm, 3 Sigma
Minimum Component Size 0201 (01005 optional)
Maximum Component Size 100 mm x 150 mm (3.94" x 5.9")
Minimum Component Lead Pitch 0.3 mm (0.012")
BGA/CSP Placement Capability Yes - Standard
Alignment Method Dual-Vision Alignment System
Pick Up Specifications
Tool Changer Included
Number of Tools 15
Accepts Additional Tool Changers Yes
Integral Vacuum Yes
PCB Specifications
PCB Loading Method Manual loading in batch / standalone configuration (standard). Single-stage and 3-stage inline conveyors optional.
Max. Placement Area 650 mm x 380 mm (25.6" x 15") with conveyor
650 mm x 460 mm (25.6" x 18.1") without conveyor
Fiducial Recognition/ Coordinate Correction Yes
Bad Mark Detection Yes
Feeder Capacity
Maximum Number of Feeder Ports 96 with inline conveyor
160 batch configuration with feeders on four sides
Maximum Number of Waffle Trays Dependant on PCB size
Programming
Operating System Windows® Based
PC, Keyboard, Mouse Yes
Monitor Flat LCD
Teaching Camera Yes
Numeric Data Entry Yes
CAD Download Yes
Step and Repeat for Matrix Boards Yes
Bar Code Reader for Feeders & Packaging Yes
MIS and Optimization Functions Yes
Off-Line Programming Yes
Dispenser Specifications
Dispensing Head Optional
Dispense Method Time/Pressure
Dot Size / Placement Speed Down to 0.5 mm / Up to 6,000 dots./hr
Mechanical Specifications
X-Y Axis Drive Mechanism Ball Screw
X-Y Axis Drive Motors AC Servo
X-Y Axis Encoding Linear
X-Y Axis Resolution 0.005 mm (0.0002")
Z Axis Drive Motor AC Servo
Z Axis Encoding Rotary
Z Axis Resolution 0.02 mm (0.0008")
Θ Axis Drive Motor DC Servo
Θ Axis Encoding Rotary
Θ Axis Resolution 0.045°
Θ Axis Range of Motion 360°
Physical Specifications
Overall Dimensions
(Approx. L x W x H)
1300 mm L x 1420 mm W x 1460 mm H
(51" x 56" x 57")
Approximate Net Weight 1100 Kg (2425 lbs.)
Facility Requirements
Standard Voltage 220 VAC, 50/60 Hz
Air Pressure 75 psi, 4 CFM
Service and Support
Remote Diagnostics Ethernet
Warranty (Major Components) 1 Year

Details

Speed, Accuracy and Precision
  • 30 µm, 3 Sigma placement accuracy with high-precision ball screw X-Y drive and closed-loop servo control system on all axes
  • Heavy-duty welded, uni-body steel frame provides stability for precision placements even at high speeds
  • Three-head gantry for placement rates to 10,500 parts per hour (IPC-9850)
Huge Component Range
  • Dual vision alignment combines Cognex® on-the-fly with bottom stationary systems for fast, efficient placement of 0201s through 100 x 150 mm SMDs
  • 01005 placement capability available as option
  • Full ball inspection and missing ball detection, with nonstandard ball patterns programmable and inspectable
  • 15-position automatic tool holder/changer
Feeder Capacity and Flexibility
  • Large placement area, up to 650 mm x 460 mm (25.6" x 18.1") depending on number of feeder bases and board handling method
  • Holds a maximum of two 48-port feeder racks, front and back, plus two 32-port feeder racks on the sides, for a total feeder capacity of 160 8-mm tape feeders
  • Feeder racks can accommodate a mix of tape feeders and IC tube/stick feeders
  • Waffle trays and cut strip feeder holders can be used in placement area (one waffle tray included with machine)
  • Suitable for any inline or work cell manufacturing environment; single-stage and 3-stage SMEMA-compatible inline conveyors optional
Easy Programming & Operation
  • UCAD® universal CAD import and conversion for direct transfer of PCB data from ASCII, AutoCAD and Excel data formats
  • Teaching/fiducial recognition camera
  • Virtual PCB Simulator offers assembly preview for component, coordinates and orientation verification prior to running production
  • Smart tape and IC tube/stick feeders for fast set-up and changeover and feeder placement optimization
Additional Touches
  • Computer controller with flat-screen LCD display, keyboard and mouse included
  • Included vision inspection capability allows camera to be used to selectively check solder paste printing or component placement accuracy
  • Optional bar code reader scans component value, lot code, date and component quantities directly from component packaging for inventory management
  • Optional offline Smart feeder programmer allows Smart tape and stick feeders to be programmed offline while the machine runs other jobs
  • Optional temperature-controlled ATP digital dispensing system for solder paste and adhesive dispensing
Fully Supported by Manncorp
  • 1-year parts warranty
  • Multi-language support in English, Spanish, German, French, Chinese, Italian and Turkish
  • Remote service support software & network adapter for fast troubleshooting by Manncorp techs
  • Installation and on-site training available

Videos

Pick & Place Machine for SMT/PCB Assembly

10,500 Placements Per Hour with MC-389 Pick & Place Machine


Slideshow

Feeders

Optics Packages

MC-389 - Optics Specifications
On-the-Fly Alignment (standard)
Minimum Component Size 0.6 mm x 0.3 mm (0201)
Maximum Component Size 16 mm x 14 mm (0.63" x 0.55")
On-the-Fly 01005 Alignment (UG-CA-01005)*
Minimum Component Size 0.4 mm x 0.2 mm (01005)
Maximum Component Size 7 mm x 7 mm (0.27" x 0.27")
Stationary Base-Mounted Camera (BV-38; standard)
Minimum Component Size 0.6 mm x 0.3 mm (0201)
Maximum Component Size 38 mm x 38 mm (1.5" x 1.5")
100 mm x 150 mm (3.94" x 5.9") by 4-corner check
Stationary Base-Mounted Camera (BV-04; optional, can be used with BV-38)
Minimum Component Size 0.4 mm x 0.2 mm (01005)
Maximum Component Size 4 mm x 4 mm (0.16" x 0.16")

*Note: Replaces standard on-the-fly-alignment system. When using the UG-CA-01005 optics for on-the-fly alignment of 01005 components, all components over 7 mm x 7 mm must be aligned using the standard BV-38 base-mounted camera.

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