ProtectoXC Inline Conformal Coating & Dispensing System

ProtectoXC Inline Conformal Coating & Dispensing System
ProtectoXC Inline Conformal Coating & Dispensing System
Heat Dissipation
ProtectoXC Inline Conformal Coating & Dispensing System
Globe Top
ProtectoXC Inline Conformal Coating & Dispensing System
3D Dispensing
ProtectoXC Inline Conformal Coating & Dispensing System
2K Encapsulation
Types of Applicators
ProtectoXC Inline Conformal Coating & Dispensing System
ProtectoXC Inline Conformal Coating & Dispensing System
Dam and Fill
Glob top
Heat Dissipation
ProtectoXC Inline Conformal Coating & Dispensing System
Sealing
Under fill
2K Encapsulation
ProtectoXC Inline Conformal Coating & Dispensing System
ProtectoXC Inline Conformal Coating & Dispensing System
ProtectoXC Inline Conformal Coating & Dispensing System
ProtectoXC Inline Conformal Coating & Dispensing System
ProtectoXC Inline Conformal Coating & Dispensing System
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ProtectoXC Inline Conformal Coating & Dispensing System

ProtectoXC Inline Conformal Coating & Dispensing System

The ProtectoXC pushes the boundaries of traditional conformal coating with a modular, inline design that combines powerful performance and space efficiency. Despite its small footprint, this system integrates multiple application processes into a single platform—perfect for high-mix, high-reliability electronics production.

Beyond standard PCB coating, the ProtectoXC enables component-specific protection techniques such as Globe Top, Dam & Fill, and Flip Chip Underfill. It also supports 3D dispensing and sealing, jet solder paste printing, and adhesive dispensing, making it highly adaptable for both inline and batch production workflows. With advanced nozzle technology and precise material control, the ProtectoXC consistently delivers superior results across a wide range of materials—boosting product durability, reliability, and performance.

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Chris Ellis - East Coast

Sales & Operations Manager

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Ed Stone - West Coast

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215.808.6266

Description Protect_msd Restore_and_store Specifications Features Feeders Machine_configurations Applications Profile_predictions Performance_charts Video Navigator_software Process_window Add_ons Temperature_tolerance Includes Add_fluxing Machine_options Software_options Contact

Versatile Material Applicator Solutions for Every Process

No matter your conformal coating or dispensing requirements, we offer the ideal applicator system tailored to your specific process. Our extensive range of material applicators supports a wide variety of use cases, giving you the flexibility to choose the most efficient and effective solution.

Our lineup includes both innovative in-house developments and proven applicators from trusted industry suppliers. Each applicator can be equipped with various enhancements—such as precision material needles, patented two-substance nozzles, and material heating options—to ensure optimal performance. With this diverse selection of accessories, you can configure the perfect system that balances cost efficiency with high-quality results.

Rehm Thermal Systems ProtectoXC: Beyond Traditional Conformal Coating

The Rehm ProtectoXC system redefines what's possible in conformal coating by combining modular flexibility with advanced application capabilities. Its adaptable design enables the integration of multiple processes into a single machine, making it a powerful solution for efficient, high-mix electronics production.

Going well beyond standard PCB coating, the ProtectoXC allows for precise, component-specific protection using methods such as Globe Top, Dam & Fill, and Flip Chip Underfill. It also supports 3D dispensing and sealing, jet solder paste printing, and adhesive dispensing—expanding its role in both inline and batch manufacturing environments. With advanced nozzle technology and precise material control, the ProtectoXC delivers consistent, high-quality results across a wide range of materials, enhancing product performance, durability, and reliability.

Reliable, Low-Maintenance Cleaning Process

The Rehm ProtectoXC system sets new standards for cleaning and maintenance with its innovative, maintenance-friendly cleaning tank design. A built-in brush station combined with a solvent bath ensures thorough and precision cleaning of material nozzles. Even after several days of system inactivity—depending on the coating material used—the machine can be brought back into operation at the push of a button, without requiring additional manual cleaning.

This intelligent cleaning tank protects critical components such as nozzles, cables, connections and ports from drying out. It also performs automated cleaning during system downtime, minimizing solvent waste while maintaining peak operational readiness. With easy access to all control elements and material reservoirs, the system allows extended production runs and long downtimes without the need to flush or disassemble valves, significantly reducing maintenance demands and maximizing uptime.

Advanced Options for Precision Coating & Dispensing

Rehm ProtectoXC systems offer a comprehensive range of configurable options to ensure superior accuracy, reliability, and process control. Optional heated nozzles maintain consistent material viscosity regardless of ambient conditions, while heavy-duty transport systems provide stable handling for complex assemblies. Additional features include MES connectivity with traceability and bad board mark detection, internal black light illumination for UV inspection, ECAD import for program automation, and material pump integration for direct use of the manufacturer's original containers.

For enhanced quality assurance, ProtectoXC systems can be equipped with a fiducial camera to auto-correct alignment even if boards are misloaded, and a barcode scanner to confirm the correct coating program is active. A high-precision weighing cell is also available to monitor material dispensing in real time, comparing each application to preset target values for immediate error detection. Together, these intelligent options allow the ProtectoXC platform to meet the most demanding coating and dispensing requirements with confidence and efficiency.

ProtectoXC Machine Specifications
Number of Applicator Heads Up to 3
Maximum PCB Size 710 x 508 mm
Minimum PCB Size 80 x 80 mm
Max Area Reached by 1 Applicator 520 x 508 mm
Max Area Reached by All Applicators 400 x 508 mm
Inline Chain Conveyor Pin rest each 5 mm (3 mm option)
Conveyor Height 950 mm +/- 50 mm
Width Adjustment 80 - 508 mm
Max PCB Weight Per Pin 8 g/pin
Max Weight Heavy Duty Chain 20 g/pin
Max PCB Component Height 100 mm
 
Drive System
X-Y Speed 2 m/s
Z Speed 0.25 m/s
X Positioning Resolution 150 µm
Y Positioning Resolution 150 µm
Z Positioning Resolution 0.25 µm
X-Y Repeatability +/- 80 µm
Z Repeatability +/- 10 µm
 
PC
Touch Screen 24" TFT, 1920 x 1080
Operating System Windows®-10
Hard Drive 256 GB SSD
 
Environmental
Maximum Noise Level 70 db
Room Temperature 15°C - 35°C
Humidity 20% - 80%
 
Power
Voltage 220VAC or 480VAC 3ɸ
Power 4 kW
Air TBD per Application
Air Connection 1/2" (12 mm Cu pipe)
Air Consumption 75 l/m per applicator
 
ProtectoXC Dimensions
Dimensions 1152 mm L x 1622 mm D x 2192 mm H
Required Area 1.9m2
Weight (More with Options) 1100 kg
Load Per Unit Area ≤ 685 kg/m2
Options
Material Material pumps for manufacturers containers
Standard Stainless container
Gear or Diaphram pumps for material
Container change free of air bubbles through special varnish lance
Pressure controlled cartridge container
Other Options SMEMA
Stationary 1D/2D Scanner
 
Types of Applicator Heads
Hurricane - for jetting, dispensing, and spraying Multi-mode spray valve (spraying, jetting, dispensing)
Includes:
  • Fluid Circuit incl. analog fill level monitoring
  • Fluid heater
  • Base holder
  • 0° Swirl sleeve
  • 300 µm nozzle
  • Set of cleaning needles
  • Service Kit
Vario Jet Prime - for jetting, dispensing, and spraying 3 in 1 Vario Stream-Coat Technology (jetting, dispensing, spraying)
Includes:
  • Material needle 700 µ (70 mm length)
  • Distributor air nozzle (70 mm length) or 500/700 µ material nozzle
  • Basic holder feeder
  • Heating control to ensure the viscosity stability on the applicator
Retraction Retraction Valve Heated (dispensing)
Includes:
  • Nozzle heater
  • Basic holder fixed
  • Dispense adapter DA 10
UA Activator Activator for UV Coatings XC
Includes Control Unit
Wavelength according to customer specification
ECO Pen ECO Pen (Dispensing)
Volumetric Dispenser Type 300
Direct control via PLC
Includes basic holder fixed
Curtain Valve Curtain Valve
Heated material circulation and level sensor,
Curtain width with automatic pressure control via proportional valve,
Coating direction 0° + 90° turn station with end position control
Viscosity max. <100mPas
  • Heavy duty transport system loading to max 5 kg/m
  • Pin chain 3 mm bolt length
  • Control of material quantity over weigh scale
  • Air knife in blow-out station for blowing off solvent/varnish residues from the nozzles
  • Interior lighting (black light) one LED light (max. 2 possible)
  • Preparation for additional 2 application heads: hoses, sensors, and cable in cable duct for later assembly of an applicator
  • Camera for fiducial marks, includes additional lighting and optional interior lighting white light
  • ECAD Import - supports the import of ODB++
  • Bad board mark detection via MES
  • MES Interface
  • ViCON Connect
    Valid per one workplace
    - Search for automatic detection of all machines in the company network
    - Central information about the current operating status of all machines
    - Direct access to the individual production systems and their applications
    - Installation and licensing takes place on your provided Windows computer system, from there all machines in the network can be accessed

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