ProtectoXC Inline Conformal Coating & Dispensing System

Types of Applicators
ProtectoXC Inline Conformal Coating & Dispensing System
Dam and Fill
Glob top
Heat Dissipation
Sealing
Under fill
2K Encapsulation

ProtectoXC Inline Conformal Coating & Dispensing System

Compact, high-performance conformal coating and dispensing system.

The ProtectoXC combines multiple processes into a single inline platform, delivering flexibility and efficiency in a space-saving design.

  • Modular inline system: compact footprint, high throughput
  • Multi-process capability: coating, dispensing, and sealing
  • Advanced applications: Globe Top, Dam & Fill, Underfill
  • Precision control: consistent results across materials

Ideal for high-mix production, it enhances product reliability while streamlining manufacturing workflows.

Share Product
Regular price

or for pricing

/

Questions? Reach Out Directly:

Chris Ellis - East Coast

Sales & Operations Manager

215.869.8374

Ed Stone - West Coast

Sales Manager

215.808.6266

Versatile Material Applicator Solutions

A wide range of applicators ensures the right solution for any coating or dispensing process.

  • Flexible options: supports multiple applications
  • Proven + in-house tools: reliable performance
  • Custom configurations: needles, dual nozzles, heating

Configure a system that balances efficiency, cost, and quality.

Beyond Traditional Conformal Coating

The ProtectoXC integrates multiple processes into one compact, flexible platform.

  • Multi-process system: coating, dispensing, sealing
  • Advanced methods: Globe Top, Dam & Fill, Underfill
  • 3D capabilities: dispensing, jet printing, adhesives

Delivers consistent, high-quality results across a wide range of materials.

Reliable, Low-Maintenance Cleaning Process

An automated cleaning system keeps nozzles and components ready for operation.

  • Auto cleaning: brush + solvent bath system
  • Quick restart: no manual cleaning after downtime
  • Component protection: prevents drying and clogging

Reduces maintenance, minimizes solvent use, and maximizes uptime.

Advanced Options for Precision Coating & Dispensing

Optional features enhance accuracy, traceability, and process control.

  • Heated nozzles: stable material viscosity
  • MES + traceability: full production visibility
  • Vision + barcode: alignment and program verification
  • Weighing cell: real-time dispensing control

Ensures consistent, high-quality results for demanding applications.

ProtectoXC Machine Specifications
Number of Applicator Heads Up to 3
Maximum PCB Size 710 x 508 mm
Minimum PCB Size 80 x 80 mm
Max Area Reached by 1 Applicator 520 x 508 mm
Max Area Reached by All Applicators 400 x 508 mm
Inline Chain Conveyor Pin rest each 5 mm (3 mm option)
Conveyor Height 950 mm +/- 50 mm
Width Adjustment 80 - 508 mm
Max PCB Weight Per Pin 8 g/pin
Max Weight Heavy Duty Chain 20 g/pin
Max PCB Component Height 100 mm
 
Drive System
X-Y Speed 2 m/s
Z Speed 0.25 m/s
X Positioning Resolution 150 µm
Y Positioning Resolution 150 µm
Z Positioning Resolution 0.25 µm
X-Y Repeatability +/- 80 µm
Z Repeatability +/- 10 µm
 
PC
Touch Screen 24" TFT, 1920 x 1080
Operating System Windows®-10
Hard Drive 256 GB SSD
 
Environmental
Maximum Noise Level 70 db
Room Temperature 15°C - 35°C
Humidity 20% - 80%
 
Power
Voltage 220VAC or 480VAC 3ɸ
Power 4 kW
Air TBD per Application
Air Connection 1/2" (12 mm Cu pipe)
Air Consumption 75 l/m per applicator
 
ProtectoXC Dimensions
Dimensions 1152 mm L x 1622 mm D x 2192 mm H
Required Area 1.9m2
Weight (More with Options) 1100 kg
Load Per Unit Area ≤ 685 kg/m2
Options
Material Material pumps for manufacturers containers
Standard Stainless container
Gear or Diaphram pumps for material
Container change free of air bubbles through special varnish lance
Pressure controlled cartridge container
Other Options SMEMA
Stationary 1D/2D Scanner
 
Types of Applicator Heads
Hurricane - for jetting, dispensing, and spraying Multi-mode spray valve (spraying, jetting, dispensing)
Includes:
  • Fluid Circuit incl. analog fill level monitoring
  • Fluid heater
  • Base holder
  • 0° Swirl sleeve
  • 300 µm nozzle
  • Set of cleaning needles
  • Service Kit
Vario Jet Prime - for jetting, dispensing, and spraying 3 in 1 Vario Stream-Coat Technology (jetting, dispensing, spraying)
Includes:
  • Material needle 700 µ (70 mm length)
  • Distributor air nozzle (70 mm length) or 500/700 µ material nozzle
  • Basic holder feeder
  • Heating control to ensure the viscosity stability on the applicator
Retraction Retraction Valve Heated (dispensing)
Includes:
  • Nozzle heater
  • Basic holder fixed
  • Dispense adapter DA 10
UA Activator Activator for UV Coatings XC
Includes Control Unit
Wavelength according to customer specification
ECO Pen ECO Pen (Dispensing)
Volumetric Dispenser Type 300
Direct control via PLC
Includes basic holder fixed
Curtain Valve Curtain Valve
Heated material circulation and level sensor,
Curtain width with automatic pressure control via proportional valve,
Coating direction 0° + 90° turn station with end position control
Viscosity max. <100mPas
  • Heavy duty transport system loading to max 5 kg/m
  • Pin chain 3 mm bolt length
  • Control of material quantity over weigh scale
  • Air knife in blow-out station for blowing off solvent/varnish residues from the nozzles
  • Interior lighting (black light) one LED light (max. 2 possible)
  • Preparation for additional 2 application heads: hoses, sensors, and cable in cable duct for later assembly of an applicator
  • Camera for fiducial marks, includes additional lighting and optional interior lighting white light
  • ECAD Import - supports the import of ODB++
  • Bad board mark detection via MES
  • MES Interface
  • ViCON Connect
    Valid per one workplace
    - Search for automatic detection of all machines in the company network
    - Central information about the current operating status of all machines
    - Direct access to the individual production systems and their applications
    - Installation and licensing takes place on your provided Windows computer system, from there all machines in the network can be accessed