Dual Heads and Vision Systems for Speed and Versatility

The MC385V2V uses a dual-head placement system to deliver speeds up to 8,000 CPH, combining high throughput with precise component alignment across a wide range of applications.

• Dual placement heads: increases throughput for mid-volume production
• Up to 8,000 CPH: high-speed placement with consistent accuracy
• Cognex® on-the-fly vision: head-mounted cameras ensure precise, non-contact alignment
• Upward-looking camera system: handles larger components up to 150 × 100 mm

The dual-vision system combines Cognex® on-the-fly alignment with an upward-looking camera to accurately place components from 01005 to large devices, ensuring consistent results across diverse assemblies.

Rigid Construction and High-Precision Drive System

The MC385V2V delivers consistent placement accuracy of 30 µm (3 Sigma) through a precision ball-screw drive system and rigid machine construction designed for stable, repeatable performance.

• 30 µm accuracy (3 Sigma): ensures precise, repeatable placement
• Precision ball-screw drive: delivers smooth, controlled motion
• Rotary encoders: maintain accurate positioning during operation
• Rigid steel frame: heavy, welded construction improves stability at high speeds

The welded unibody steel frame—significantly heavier than comparable systems—reduces vibration and maintains alignment, ensuring consistent accuracy and long-term reliability.

Large Placement Area for Flexible Component Presentation

The MC385V2V offers a flexible placement area that adapts to different feeder configurations, allowing operators to balance feeder capacity with available workspace.

• 370 × 350 mm (14.5" x 13.8") working area: with front, rear, and side feeder bases installed
• 435 × 350 mm (17.7" x 13.8") working area: expanded space when using front and rear feeders only
• Supports mixed setups: accommodates PCBs alongside waffle trays and cut strip tape
• Flexible component presentation: supports bulk trays, strip holders, and multiple feeder types

Whether configured for maximum feeder capacity or expanded workspace, the MC385V2V provides the flexibility to handle both compact and larger PCB assemblies efficiently.

User-Friendly, Field-Tested Software Built for Efficiency

The MC385V2V uses a Windows^®-based software platform designed for easy programming, real-time monitoring, and efficient production control.

• Flexible programming options: CAD import, manual teaching, or direct entry
• Guided setup workflow: quickly configure PCB layout, feeders, and placements
• Smart Feeder integration: streamlines component management and setup
• Visual PCB simulation: verifies placement before production begins

During production, the system provides real-time visibility into camera views, placement status, speed, and job progress, allowing operators to monitor performance and make adjustments as needed.

• Real-time monitoring: track production speed, run time, and PCB status
• Production recovery: resumes exactly where it stopped after interruptions
• On-the-fly adjustments: modify feeders, placement data, and speed without stopping
• Continuous workflow: minimizes downtime and keeps production running

Optional Dispensing Head

The MC385V2V can be equipped with an optional Advanced Time Pressure (ATP) dispensing head, providing a cost-effective alternative to stencil printing for low-volume production. It dispenses materials with dot sizes as small as 0.5 mm at speeds up to 6,000 dots per hour.

• Fine dispensing resolution: dot sizes down to 0.5 mm for precise application
• Up to 6,000 dots per hour: supports efficient prototyping and short runs
• Closed-loop control system: ensures accurate, repeatable dispensing
• Stencil alternative: ideal for low-volume production without tooling

The ATP dispensing head is ideal for prototyping and low-volume builds where stencil use is impractical, helping reduce setup time and tooling costs. This option must be specified at the time of purchase, as it cannot be retrofitted later.

Smart Feeder Integration for Reliable Assembly

Every MC Series pick and place machine includes fully integrated smart feeder management and control software—built into the system from the ground up to enhance reliability, streamline efficiency, and ensure traceability throughout production. Each smart tape feeder features a DB-9 interface connector that plugs into any MC Series smart feeder base, enabling direct communication between the feeder and the machine’s software. A built-in memory module stores a unique feeder ID and essential component data, such as assigned port, feeder size and type, component value, lot and date codes, starting quantity, index increments, and package type.

To simplify job setup even further, an optional barcode reader can scan the part code on a reel and automatically upload all relevant information into the feeder. This eliminates manual data entry, reduces setup time, and prevents errors. Once connected, the system instantly applies the correct parameters, ensuring the right parts are always placed in the right positions. This seamless hardware-software integration allows MC Series machines to maintain consistently high assembly accuracy and efficiency, run after run.

New Innovative Feeder with Built-In OLED Display – KFTA3D Series

This next-generation smart feeder features an integrated OLED display and internal memory that continuously stores and updates key component information. Operators can instantly view reel quantities, feeder slot locations, part numbers, and part values whether the machine is running or offline. With real-time data visible directly on the feeder, setup becomes faster, more accurate, and less error prone. This added layer of visibility ensures the right components are loaded correctly from the start, preventing costly mistakes before they reach the inspection stage.

An internal battery ensures that stored data remains accessible even when the feeder is disconnected from the machine. Whether you’re tracking part usage during production or verifying setup offline, the system provides a consistent and reliable overview of component consumption. Additionally, these feeders are designed for efficient use of rack space; a 12 mm feeder only occupies a single slot, allowing for higher feeder density and greater flexibility during job setups. By shifting critical data access to the point of use, these smart feeders significantly improve both traceability and productivity in any high-mix SMT environment.

Universal Smart Stick Feeders for Maximum Flexibility

Manncorp’s smart stick feeders offer seamless integration with MC Series pick and place machines and can be positioned directly alongside smart tape feeders for efficient use of feeder rack space. Available in 5, 10, or 20-lane configurations, these feeders provide the flexibility needed for a wide range of component types and production requirements.

Using DB-9 interface connectors, each feeder communicates directly with the system software through the smart feeder base. Built-in memory modules store unique ID numbers that link each lane to its specific feeder position and associated data, including component specifications, belt indexing increments, and precise on/off timing for the vibratory mechanism. This intelligent design ensures accurate, consistent part delivery while simplifying setup and minimizing the risk of operator error.

Flexible Tray and Cut Tape Handling for MC Series Machines

MC Series pick and place machines feature spacious, open work areas designed to accommodate a variety of component presentation methods, including waffle trays and cut tape strips, for maximum flexibility during production.

The TS-1 Waffle Tray Holder occupies approximately 13” x 5.5” (330 mm x 140 mm) of the work area and is designed to securely hold a standard 12.4” x 5.35” (316 mm x 136 mm) JEDEC matrix tray—or up to two cut strip tape holders. Its adjustable design supports a wide range of smaller matrix tray and waffle pack combinations and can easily be modified for custom tray configurations as needed.

For low-quality components or those supplied in short tape lengths, CST Cut Strip Tape holders offer a practical solution. These holders allow operators to present components that are not long enough to be used with standard tape feeders, helping reduce waste and improve efficiency. Standard holders are available for 8 mm, 12 mm, 16 mm, and 24 mm tape widths, with additional sizes available upon request.

Smart Feeder Software: Seamless Setup, Tracking, and Changeover

Included as standard on all MC Series pick and place machines, Manncorp’s advanced smart feeder software simplifies and accelerates production with intelligent features that reduce setup time and eliminate manual data entry. From automatic quantity tracking to feeder position verification, the system ensures accurate, repeatable results across both short runs and high-volume jobs.

One of the key capabilities is automatic component quantity tracking. During production, the software continuously monitors component usage and updates each feeder’s onboard memory with the quantity remaining on the reel. This data is retained even after the feeder is removed. When reloaded—even for a different job—the feeder automatically communicates its remaining part count to the assembly program, allowing production to resume without recalibration or manual input.

Feeder position verification ensures components are being pulled from the correct locations. When optimized feeder positions are used, the machine compares smart feeder IDs with predefined slot data to confirm correct placement. If optimized positions are not used, the system can perform position scanning, identifying each feeder’s location automatically and mapping it to the corresponding pick-up point in the assembly file for fast, error-free changeovers.

To support flexible production environments, quick-change feeder location functionality allows operators to move feeders to new slots or maintain the same layout across consecutive runs without editing the pick and place program manually. For even greater convenience, an optional barcode reader can capture component data such as part value, lot code, date code, and starting quantity directly from packaging—cutting out time-consuming manual entry and reducing the risk of data entry errors.

Smart Tape Feeder Carts for Secure Storage and Off-Line Kitting

Safely transport, store, and organize your Smart Tape Feeders with Manncorp’s durable, dual-tiered Smart Tape Feeder Storage Cart. The FR-ST64 model (pictured) holds up to 64 individual 8 mm Smart Tape Feeders, making it ideal for off-line kitting and streamlined production preparation. Designed for mobility, the cart moves easily from the kitting area to the production line, helping operators stage feeders in advance for faster setup and changeover.

Built with heavy-duty tubular steel construction, the cart holds each feeder securely in place while protecting against bumps and impact during transport. Whether you’re preparing for a high-mix production run or simply looking to keep your feeders organized and damage-free, the FR-ST64 is a reliable, space-saving solution for any SMT operation.

Automatic Index Adjustment to Eliminate Pickup Errors

MC Series pick and place machines feature automatic index adjustment using vision-board alignment. When a new reel is loaded into a feeder, the machine can detect slight offsets in tape pocket position and automatically advance or reverse the feeder to correct it—ensuring accurate component pickup from the start. This is especially valuable when switching reels, as minor misalignments between tapes can lead to placement errors. For reels with looser tolerances, the system can be set to verify alignment and adjust indexing on every pickup, preventing recurring errors and maintaining consistent, reliable performance.