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Large Range & Precise Component Placement
Dual-vision systems provide efficiency and flexibility. Cognex® on-the-fly and bottom vision alignment systems ensure accurate alignment of component connection points (leads, balls, bumps) to pads, with ±0.05 mm placement accuracy and ±0.01 mm repeatability. A built-in search routine for fiducial marks identifies and corrects for PCB offset or misalignment.
The MC400 places SMDs up to 100 mm x 150 mm, including: BGAs, MBGAs, CSPs and µBGAs, micro lead frames (MLFs), flip chips, and odd-form components.
Move Quickly from Prototyping to Production
System software will optimize your feeder locations and placement sequences to achieve the greatest possible throughput. With placement rates of 2,500 cph (IPC 9850), up to 64 feeder slots, and quality components (such as X-Y linear encoders and smart feeders), users can move from prototyping into production on the same machine, saving programming and job setup time.
Intelligent, Feature-Rich Software
Field-proven software for the MC400 features many advanced functions as standard. Programming this Windows®-based system is easy with its expandable component library, universal CAD data import, and teaching programming. The library covers all common component package types and sizes (including resistors, capacitors, diodes, SOTs, PLCCs, QFPs, SOJs, SOPs, etc.) and links to the Smart Feeder software for easy feeder setup and inventory control.
The Virtual PCB Simulator displays a preview of the assembled circuit board so that component types, placements, polarities, and orientations can be verified before production starts. Meanwhile, optimization tools analyze placement data and component mix to provide recommended feeder arrangements that minimize head travel and tool changes, allowing for the fastest production speeds.
Reduce Inventory Costs
For prototyping and other small jobs, this machine keeps costs down by allowing for purchasing only the quantity of components needed. Cut strip tape holders for the MC400 are available for 8 mm, 12 mm, 16 mm, and 24 mm tapes. The machine has 64 slots available for tape and stick feeders, and Semi-Automatic mode allows for pick up, orientation, and placement of loose parts from bulk component trays.
Grow with Manncorp
The MC400 uses the same technology, feeders, and software as our other MC-series pick and place equipment, making it simple to expand production capabilities with additional Manncorp machines as needed. Or you can easily upgrade to a larger machine for more speed and component coverage; programs are portable from machine to machine, the standard KFTA feeders are interchangeable, and operators don't have to learn another software system.
| Placement Specifications | |
|---|---|
| Number of Placement Heads | 1 |
| Placement Rate (IPC-9850)* | 2,500 CPH |
| Placement Rate (Max.) | 3,000 CPH |
| Placement Accuracy | ±0.05 (0.002") |
| Minimum Component Size | 01005 |
| Maximum Component Size | 100 mm x 150 mm (3.94" x 5.9") |
| Minimum Component Lead Pitch | 0.3 mm (0.012") |
| BGA/CSP Placement Capability | Yes - Standard |
| Alignment Method | Full-Vision Alignment System |
| Pick Up Specifications | |
| Nozzle Changer | Included |
| Number of Nozzles | 7 |
| Accepts Additional Nozzles | Yes |
| Integral Vacuum | Yes |
| PCB Specifications | |
| PCB Loading Method | Manual |
| Maximum Placement Area | 415 mm x 320 mm (16.3" x 12.5") |
| Fiducial Recognition/ Coordinate Correction | Yes |
| Bad Mark Detection | Yes |
| Feeder Capacity | |
| Maximum Number of Feeder Ports | 64 |
| Maximum Number of Waffle Trays | 3 (Waffle trays reduce placement area) |
| Programming | |
| Operating System | Windows® Based |
| PC, Keyboard, Mouse | Yes |
| Monitor | Flat LCD |
| Teaching Camera | Yes |
| Numeric Data Entry | Yes |
| CAD Download | Yes |
| Step and Repeat for Matrix Boards | Yes |
| Bar Code Reader for Feeders & Packaging | Yes |
| MIS and Optimization Functions | Yes |
| Off-Line Programming | Yes |
| Dispenser Specifications | |
| Dispensing Head | Optional |
| Dispense Method | Time/Pressure |
| Dot Size/Placement Speed |
Down to 0.5 mm |
| Mechanical Specifications | |
| X-Y Axis Drive Mechanism | Belt |
| X-Y Axis Drive Motors | AC Servo |
| X-Y Axis Encoding | High Precision Rotary Encoder |
| X-Y Axis Resolution | 0.005 mm (0.0002") |
| X-Y Axis Repeatability | ±0.01 (10 µm) |
| Z Axis Drive Motor | DC Servo |
| Z Axis Encoding | Rotary |
| Z Axis Resolution | 0.01 mm (0.0004") |
| θ Axis Drive Motor | DC Servo |
| θ Axis Encoding | Rotary |
| θ Axis Resolution | 0.045° |
| θ Axis Range of Motion | 0.09°/step° |
| Physical Specifications | |
| Overall Dimensions (Approx. L x W x H) | 950 mm L x 980 mm W x 1448 mm H (37" x 38 1/2" x 57") |
| Approximate Net Weight | 408 kg (900 lbs.) With Stand |
| Facility Requirements | |
| Standard Voltage | 200-230 VAC, 50/60 Hz |
| Air Pressure | 80 psi, 5 bar |
| Service and Support | |
| Remote Diagnostics | TeamViewer through Internet |
| Warranty (Major Components) | 1 Year |
Smart Feeder Integration for Reliable Assembly
Every MC Series pick and place machine includes fully integrated smart feeder management and control software—built into the system from the ground up to enhance reliability, streamline efficiency, and ensure traceability throughout production. Each smart tape feeder features a DB-9 interface connector that plugs into any MC Series smart feeder base, enabling direct communication between the feeder and the machine’s software. A built-in memory module stores a unique feeder ID and essential component data, such as assigned port, feeder size and type, component value, lot and date codes, starting quantity, index increments, and package type.
To simplify job setup even further, an optional barcode reader can scan the part code on a reel and automatically upload all relevant information into the feeder. This eliminates manual data entry, reduces setup time, and prevents errors. Once connected, the system instantly applies the correct parameters, ensuring the right parts are always placed in the right positions. This seamless hardware-software integration allows MC Series machines to maintain consistently high assembly accuracy and efficiency, run after run.
New Innovative Feeder with Built-In OLED Display – KFTA3D Series
This next-generation smart feeder features an integrated OLED display and internal memory that continuously stores and updates key component information. Operators can instantly view reel quantities, feeder slot locations, part numbers, and part values whether the machine is running or offline. With real-time data visible directly on the feeder, setup becomes faster, more accurate, and less error prone. This added layer of visibility ensures the right components are loaded correctly from the start, preventing costly mistakes before they reach the inspection stage.
An internal battery ensures that stored data remains accessible even when the feeder is disconnected from the machine. Whether you’re tracking part usage during production or verifying setup offline, the system provides a consistent and reliable overview of component consumption. Additionally, these feeders are designed for efficient use of rack space; a 12 mm feeder only occupies a single slot, allowing for higher feeder density and greater flexibility during job setups. By shifting critical data access to the point of use, these smart feeders significantly improve both traceability and productivity in any high-mix SMT environment.
Universal Smart Stick Feeders for Maximum Flexibility
Manncorp’s smart stick feeders offer seamless integration with MC Series pick and place machines and can be positioned directly alongside smart tape feeders for efficient use of feeder rack space. Available in 5, 10, or 20-lane configurations, these feeders provide the flexibility needed for a wide range of component types and production requirements.
Using DB-9 interface connectors, each feeder communicates directly with the system software through the smart feeder base. Built-in memory modules store unique ID numbers that link each lane to its specific feeder position and associated data, including component specifications, belt indexing increments, and precise on/off timing for the vibratory mechanism. This intelligent design ensures accurate, consistent part delivery while simplifying setup and minimizing the risk of operator error.
Flexible Tray and Cut Tape Handling for MC Series Machines
MC Series pick and place machines feature spacious, open work areas designed to accommodate a variety of component presentation methods, including waffle trays and cut tape strips, for maximum flexibility during production.
The TS-1 Waffle Tray Holder occupies approximately 13” x 5.5” (330 mm x 140 mm) of the work area and is designed to securely hold a standard 12.4” x 5.35” (316 mm x 136 mm) JEDEC matrix tray—or up to two cut strip tape holders. Its adjustable design supports a wide range of smaller matrix tray and waffle pack combinations and can easily be modified for custom tray configurations as needed.
For low-quality components or those supplied in short tape lengths, CST Cut Strip Tape holders offer a practical solution. These holders allow operators to present components that are not long enough to be used with standard tape feeders, helping reduce waste and improve efficiency. Standard holders are available for 8 mm, 12 mm, 16 mm, and 24 mm tape widths, with additional sizes available upon request.
Smart Feeder Software: Seamless Setup, Tracking, and Changeover
Included as standard on all MC Series pick and place machines, Manncorp’s advanced smart feeder software simplifies and accelerates production with intelligent features that reduce setup time and eliminate manual data entry. From automatic quantity tracking to feeder position verification, the system ensures accurate, repeatable results across both short runs and high-volume jobs.
One of the key capabilities is automatic component quantity tracking. During production, the software continuously monitors component usage and updates each feeder’s onboard memory with the quantity remaining on the reel. This data is retained even after the feeder is removed. When reloaded—even for a different job—the feeder automatically communicates its remaining part count to the assembly program, allowing production to resume without recalibration or manual input.
Feeder position verification ensures components are being pulled from the correct locations. When optimized feeder positions are used, the machine compares smart feeder IDs with predefined slot data to confirm correct placement. If optimized positions are not used, the system can perform position scanning, identifying each feeder’s location automatically and mapping it to the corresponding pick-up point in the assembly file for fast, error-free changeovers.
To support flexible production environments, quick-change feeder location functionality allows operators to move feeders to new slots or maintain the same layout across consecutive runs without editing the pick and place program manually. For even greater convenience, an optional barcode reader can capture component data such as part value, lot code, date code, and starting quantity directly from packaging—cutting out time-consuming manual entry and reducing the risk of data entry errors.
Smart Tape Feeder Carts for Secure Storage and Off-Line Kitting
Safely transport, store, and organize your Smart Tape Feeders with Manncorp’s durable, dual-tiered Smart Tape Feeder Storage Cart. The FR-ST64 model (pictured) holds up to 64 individual 8 mm Smart Tape Feeders, making it ideal for off-line kitting and streamlined production preparation. Designed for mobility, the cart moves easily from the kitting area to the production line, helping operators stage feeders in advance for faster setup and changeover.
Built with heavy-duty tubular steel construction, the cart holds each feeder securely in place while protecting against bumps and impact during transport. Whether you’re preparing for a high-mix production run or simply looking to keep your feeders organized and damage-free, the FR-ST64 is a reliable, space-saving solution for any SMT operation.
Automatic Index Adjustment to Eliminate Pickup Errors
MC Series pick and place machines feature automatic index adjustment using vision-board alignment. When a new reel is loaded into a feeder, the machine can detect slight offsets in tape pocket position and automatically advance or reverse the feeder to correct it—ensuring accurate component pickup from the start. This is especially valuable when switching reels, as minor misalignments between tapes can lead to placement errors. For reels with looser tolerances, the system can be set to verify alignment and adjust indexing on every pickup, preventing recurring errors and maintaining consistent, reliable performance.
