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All Products In Category:  ULTIMA TR2

ULTIMA TR2 Benchtop Selective Soldering Machine

Benchtop Selective Soldering Machine

The unique and innovative design of the ULTIMA TR2 selective soldering system brings features and performance to the benchtop that, until now, could only be found in equipment twice the size and twice the cost. The TR2 includes a high-precision PCB handling system fully programmable in the X, Y, and Z axes, a compact solder pot and pump assembly with extremely responsive, programmable flow control, and a wave nozzle with integral nitrogen preheat; features that guarantee fast, consistent, high-quality soldering of through-hole components to SMT boards.

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ULTIMA TR2 benchtop selective soldering machine

Details

Specifications

ULTIMA TR2 - General Specifications
PCB Holder and X-, Y-, Z-Axis Drive Mechanism
Maximum PCB Size 330 mm x 250 mm (13" x 10")
Minimum PCB Size 50 mm x 50 mm (2" x 2")
PCB Thickness 0.8 mm - 2.0 mm (.032" - .080")
PCB Warp 0.5 mm (0.020") maximum
Maximum PCB Weight 2 kg (4.4 lbs.) including components;
4 kg (8.8 lbs.) capacity optional
Component Lead Length 3 mm (0.12") recommended maximum
Component Height (Top Side) 50 mm (2") maximum above PCB top side
Component Height (Bottom Side) Soldering path programmable to avoid components and assemblies mounted on bottom side. Click here for diagram with maximum and minimum dimensions.
PCB Edge Clearance 3 mm (0.12") for components;
5 mm (0.20") for solder pad edge
Positional Accuracy ±0.1 mm (±0.004")
X-Axis Resolution 0.032 mm (0.0013")
Y-Axis Resolution 0.033 mm (0.0013")
Z-Axis Resolution 0.008 mm (0.0003") 50cm2/sec
Travel Speed (While Soldering) Programmable from 0.1 mm/sec - 10.0 mm/sec
(0.004"/sec - 0.4"/sec)
Travel Speed (Between Points) 400 mm/sec (15.75"/sec) maximum
Nitrogen Preheater
Heating Method Micro Heater and Temperature Sensor Integrated with Nozzle Hood
Temperature Range Ambient to 400 °C (Inside Nozzle Hood)
Heater Power 1.3 KW x 1 pc.
Nitrogen Consumption 25 liters/min
Nitrogen Flow Control Digital Flowmeter and Pressure Regulator
Solder Wave and Bath
Solder Types Both Lead-Free and Conventional Sn/Pb Solders; Second Separate Solder Pot Recommended When Using Both Types
Wave Diameter Nozzle Dependent Based on Inner Diameter (2.5, 3.0, 4.0, 5.0, 6.0, 7.0, 8.0, 9.0, 10.0, 12.0, 14.0, 16.0, 20.0 mm Inner Diameter Nozzles Available)
Solder Wave Height 4 mm (0.16") maximum
Solder Wave Height Adjustment Controlled by Pump Motor RPM
Solder Wave Height Accuracy ±0.3 mm (±0.012")
Solder Capacity Approx. 16 kg (35 lbs.)
Solder Melting Method Indirect Heating with Cartridge Heaters
Solder Temperature Ambient to 300 °C
Solder Melt Time at Startup Approx. 30 min.
Controller
Program Storage Internal Memory for 40 Files, 100 Steps Per File; Unlimited Off-Line Storage with PC Connected via USB Port and Windowsª-Based Software
User Interface Push-Button and Integral LCD Display on TR2 Base; Windows®-Based Software for Off-Line Programming and Data Transfer
Utilities/Facilities Requirements
Machine Dimensions 920 mm L x 790 mm W x 542 mm H
(36.25" x 31.1" x 21.3")
Machine Weight 97 kg (215 lbs.)
Including 16 kg (35 lb.) Solder Capacity
Power Source 208-240 VAC, Single Phase, 50/60 Hz, 4 KVA
Nitrogen Supply 0.4 - 0.5 MPa (60-75 psi); 25 l/min (0.9 CFM)

Features

ULTIMA TR2 Features

  • Eliminates Time-Consuming Hand Soldering Operations and Expensive Wave Soldering Fixtures; Reduces the Risk of Component Overheating and PCB Damage
  • High-Precision X-Y-Z-Axis Drive Moves PCB Over Stationary Solder Pot, Allowing a Compact, Bench-Top Design Weighing Less Than 97 kg (215 lbs.)
  • Flexible PCB Holder with Quick-Release Cam-Locks for Fast Loading and Unloading, Handles Boards Up to 330 mm x 250 mm (13" x 10"); 460 mm x 380 mm (18" x 15") Optional
  • Integral Wave Nozzle Hood, with Built-In Micro-Preheater Controllable to 400 °C, Shrouds Soldering Site with Inert Nitrogen and Prevents Oxidation
  • Bottom-Side Witness Camera Option for Real-Time Video Inspection of Soldering Process via USB Connection
  • Fully Programmable Point-to-Point or Drag Solder Functions, Variable Solder Pump Speed and Wave Height Control, and a Wide Variety of Dip Height and Dwell Parameter Settings
  • Windows™-Based Software for Off-Line Programming, Data Transfer, and Unlimited Program Storage via USB Connection
  • Optional Software for Fast Program Generation via Gerber Data Import or Scanned PCB Image
  • Nozzle Diameters From 2.5 mm to 20 mm (0.1" to 0.79")
  • Designed for Both Lead-Free and Conventional Sn/Pb Solders

Video

Add Selective Fluxing

ULTIMA SP Selective Fluxing Machine

ULTIMA SP 

Benchtop Selective Fluxing Machine

  • High-Precision, Pressurized Air Atomization Nozzles and Programmable X-Y Drive Mechanism for Highly Controllable Selective Fluxing
  • Utilize Selective Soldering Data from TR2 to Generate Selective Fluxing Programs; Easily Download Data to SP Fluxer Using Windows™-Based Software and USB Interface
  • Flexible PCB Holder Handles Boards or Pallets Up to 330 mm x 250 mm (13" x 10")
  • Support Three or More TR2 Selective Soldering Systems with a Single SP Fluxer
  • Keep Overspray and Sticky Flux Residue Away from Selective Soldering Equipment to Simplify Maintenance and Reduce Downtime
  • Weight Less Than 45 kg (100 lbs.)
  • Built-In Flux Reservoir with Hi-Level/Low-Level Alarms
  • Integral, 97 mm Diameter (4") Port for Connection to Factory Exhaust


ULTIMA SP - General Specifications
PCB Holder
Maximum PCB Size 330 mm x 250 mm (13" x 10")
Minimum PCB Size 50 mm x 50 mm (2" x 2")
PCB Thickness 0.8 mm - 2.0 mm (.032" - .080")
PCB Warp ≤ PCB Thickness x 0.5
Maximum PCB Weight 2 kg (4.4 lbs.) including components;
4 kg (8.8 lbs.) capacity optional
Component Lead Length 3 mm (0.12") recommended maximum
Component Height (Bottom Side) 25 mm (1.0") maximum
PCB Edge Clearance 3 mm (0.12") for components;
5 mm (0.20") for solder pad edge
Flux Sprayer and X-Y Axis Drive Mechanism
Spray Method Pressurized Air Atomization
X-Y Drive Stepper Motor Drive and Controller
Spray Nozzle Speed Programmable from 10 mm/sec - 200 mm/sec (0.39"/sec - 7.9"/sec)
Controller
Program Storage Internal Memory for 40 Files, 100 Steps Per File; Unlimited Off-Line Storage with PC Connected via USB Port and Windows™-Based Software
User Interface Push-Button and Integral LCD Display on SP Base; Windows™-Based Software for Off-Line Programming and Data Transfer Compatible with TR2 Software/td>
Utilities/Facilities Requirements
Machine Dimensions 630 mm L x 880 mm W x 365 mm H
(24.8" x 34.5" x 14.4")
Machine Weight 45 kg (100 lbs.)
Power Source 208-240 VAC, Single Phase, 50/60 Hz, 0.2 KVA
Compressed Air Supply 0.4 - 0.5 MPa (60-75 psi)
Exhaust Capacity 8 m3/min (280 CFM);
97 mm Diameter (4") Exhaust Port

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