Trident ZDO Zero-Discharge PCB Cleaner

The all-new Trident ZDO provides a complete automatic defluxing system from wash to rinse to cleanliness monitoring, drying, and SPC, without the need to install drains, acquire permits or treat and manage wastewater. The system can be used with water only or defluxing chemistries. During operation, the cleaning bath is cleaned and recirculated. Cleaning chemistries are automatically dosed, mixed and reused. This can significantly increase the effective life of a cleaning chemistry and reduce consumable expenses. Additionally, all rinse water is filtered, de-ionized and recycled for zero-discharge operation—better for both the environment and your bottom line. (Trident ZDO is shown here with a single board rack; an additional board rack and upper board rack assembly can be installed to double the capacity of the chamber.)

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QUESTIONS? TEXT OR CALL

Chris Ellis 215-869-8374
EAST COAST
Ed Stone 215-808-6266
WEST COAST
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TRI-ABR:
Additional Adjustable ESD-Safe Board Rack + $1595.00
20385:
Upper Board Rack Pre-Plumbing for Trident (price per chamber) + $750.00
20765:
Four-light Status Bar for ZDO (price per chamber) + $695.00
20506:
Sump Tank Sampling Port for Trident + $1520.00
20763:
Middle Spray Bar Assembly (price per chamber) + $1795.00
C1035:
Windows 7 Ultimate Upgrade (price per chamber) + $708.00
20042:
Spray Pump Variable Speed Controller for 208-240 VAC Trident Models + $2095.00
20043:
Spray Pump Variable Speed Controller for 400 VAC Trident Models + $2095.00
20003:
Chemical Management System Upgrade for Trident LDO/ZDO + $3750.00
A1036:
Containment Tray for Trident ZDO + $1775.00
A1421-C:
Containment Tray with Casters for Trident ZDO + $2645.00
20766:
Caster Set (4 Lockable) for Trident ZDO + $765.00
10735:
Filters, 20 Micron, Case of 10 + $305.00
20007:
Inline Wash Solution Filtration System for Trident (price per chamber) + $1375.00
10027:
Handheld Digital Refractometer + $847.00
30309:
Bar Code Scanner for Trident (price per chamber) + $690.00
10732:
Chamber Support Bracket for Dense Batch Applications (price per chamber) + $279.00
UL Cert-Inspect:
UL 61010-1 Certification & Inspection for Trident + $5500.00
DI tanks Set:
FFP RFT Resin 1.3 without exchange (set of 2) + $2200.00
SZ001:
Seismic Tie-Down System + $315.00
INSTL&TRN:
Installation and Training + $3500.00

Complete Cleaning/Defluxing

The newest in a well-established line of automatic batch aqueous cleaners/defluxers that feature fully automated washing, rinsing and drying of printed circuit boards (PCBs), Trident ZDO removes both flux—water soluble, no clean, and rosin—and residues from SMT, through-hole, and mixed-technology circuit board assemblies quickly, safely, and effectively.

During the wash cycle, the system's asymmetrical fan-jet spray system delivers precision-diffused wash solution to soften residues. The unique design of the fan-jet nozzles, coupled with the oscillating board rack, ensures complete spray coverage even on densely populated, low-standoff SMT assemblies. The rinse cycle then removes both the wash solution and contamination from the assembly, achieving the same impingement as the wash cycle to get into the most hard-to-clean areas.

At the end of the process, Trident ZDO's combination of forced hot air convection and radiant drying technologies quickly, safely and thoroughly dries assemblies.

Results Guaranteed

An on-board cleanliness tester controls the cleaning process, ensuring a cleanliness level for every board that meets or exceeds the programmed setting. Additionally, a built-in digital resistivity meter provides real-time monitoring and display of the actual cleanliness of the water. Cleanliness levels and other vital process data are recorded in the system's statistical process control (SPC) software.

Trident ZDO is operated through its 16" (406 mm) touchscreen monitor, which can be used with ESD gloves, finger cots or bare fingers. All process data is viewable in real time. Unlimited cleaning programs may be stored. Multi-level password protection can be set to prevent unauthorized changes to programs or system settings.

Up and Running Quickly and Easily

Trident ZDO users enjoy access to live, instructor-led, web-based training, available at no cost as often as they need it. The training course covers:

  • Theory of operation
  • Equipment installation
  • Equipment operation
  • Equipment troubleshooting
  • Equipment maintenance procedures
  • Certificate of completion
Trident ZDO Specifications
Dimensions 42 ¼" L x 56" D x 70" H
Weight 991 lbs
Power Requirements 240 VAC 40 amps 3Ø
400 VAC 31 amps 3Ø
Water Input ¾" NPT
Drain ¾" NPT
Air Exhaust 6" (static)
No-Clean Flux Removal Yes
Water Soluble Flux Removal Yes
Rosin Flux Removal Yes
Alloy Compatibility Lead & lead-free
Average Cycle Time 30 minutes
Estimated Assemblies Per
Hour Per Chamber
3" x 10" - 144/hr
4" x 5" - 192/hr
8" x 10" - 44/hr
20" x 20" - 24/hr
Anti-Shadowing Technology Oscillating board rack and asymmetrical nozzles
Fluid-Delivery Technology Twenty 15° stainless steel adjustable nozzles
Built-In Cleanliness Testing Standard
Built-In Dryer Standard
Discharge Configuration Closed-loop (zero discharge) wash and rinse
Chemical Dosing and Mixing Automatic (5% - 20%)
SPC Data Logging with
On-Screen Viewing
Standard
SPC Data USB Export Standard
SPC Remote Viewing Standard
Pre-Drain Filtration System Standard
Programmable Maintenance Reminders Standard
Control System Windows® 7 computer
Operator Interface Touchscreen Interface
Multi-Lingual Display Yes (English, Spanish, Chinese, Russian, German)
Construction Welded steel tube frame, steel panels, baked powder-coated
hammer-tone finish
Plumbing Materials Stainless Steel
ESD Ground Point Standard

For equipment suggestions specific to your production needs,
email sales@manncorp.com or contact one of our Sales Managers:

Chris Ellis - EAST COAST 215.869.8374

Ed Stone - WEST COAST 215.808.6266

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