MCLEDV6 High Speed LED Pick and Place

Assemble LED lighting products, including long tube boards and flexible strips, at rates reaching 30,000 LEDs per hour, with a high-speed, dedicated LED placer. The MCLEDV6 has a 23.6" (600 mm) max board length and includes automatic, on-the-fly full vision alignment.

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Chris Ellis 215-869-8374
EAST COAST
Ed Stone 215-808-6266
WEST COAST
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LFTA-08-15:
8 mm tape feeder for LED + $695.00
LFTA-12:
12 mm tape feeder for LED + $895.00
LFTA-16:
16 mm tape feeder for LED + $1295.00
LFTA-24:
24 mm tape feeder for LED + $1495.00
CY-LD6
Inline conveyor for MCLEDV6 series + $5995.00
V6-12
Board length upgrade to 1200 mm for MCLEDV6. + $5000.00
INSTL&TRN:
Installation and Training + $3,500.00

High-Speed, High-Efficiency Design

The 6-head MCLEDV6's high speed linear drive gantry performs simultaneous pick-up to achieve rates of 30,000 LEDs per hour (per IPC-9850 standard). True fly-over alignment, with an upward-looking camera located between the feeder base and PCB, aligns components while the head is in motion. Thanks to the included software, feeder locations are also optimized prior to placement to minimize head travel and tool changes.

Specifically Designed For LED Assembly

Unlike standard pick and place machines that have been adapted to LED assembly, the MCLEDV6 is purpose-built specifically to build LED boards. The MCLEDV6 places LED components from 0402 to 20 mm x 18 mm, including both standard and irregularly shaped LEDs to small connectors or resistors.

Each of the MCLEDV6's six placement heads features positive air pressure to release 'sticky' LED components. Non-stick, Teflon®-coated nozzles—including custom nozzle designs—are also available. Rounded LEDs can be safely placed using placement nozzles designed to not meet the optical lens during pick-up, protecting the component's overall performance and reliability.

Options For All LED Lighting Products

Flexible PCB strips, circular LED light bulb boards and even irregularly shaped boards can also be assembled quickly, accurately, and reliably on all models in the MCLED-series. With all models, the full length of the board is assembled in a single pass for top efficiency and throughput.

  • For long LED tubes, model MCLEDV6-12 features a max board size of 47.3" (1200 mm).

The MCLEDV6 comes standard with a worktable and magnetic board fixture or can be configured at time of purchase with a SMEMA-compatible inline conveyor for automation.

Software Simplifies Production

Several powerful software tools are included with the MCLEDV6 system, including the UCAD® universal CAD import/conversion utility to simplify placement programming, a feeder arrangement optimizer to minimize head travel and tool changes, and real-time monitoring of production that gives the operator at-a-glance information. Easily monitor production with a virtual view of products under assembly, along with placement rate, placement time, and production count.

Companies that already have one or more MC-series machines in their facility will find the MCLEDV6's software interface immediately familiar, which means zero learning curve when it comes to programming and operating.

24/7 Workhorse

The MCLEDV6 offers nonstop production. Its ability to automatically switch to a different feeder when an in-use one runs out of components allows operators to refill empty feeders without taking production offline. Up to 16 special, servo-driven feeders can be used with the MCLEDV6. Brushless motors promote a longer feeder life under around-the-clock production conditions. And with these feeders, it is also possible to splice a new reel onto an old one for minimizing production interruption.

PLACEMENT SPECIFICATIONS
Number of Placement Heads 6
Placement Rate (IPC-9850) 30,000 CPH
Placement Accuracy 50 μm, 3 Sigma
Minimum LED Size 1 mm x 0.5 mm (0.039" x 0.019")
Maximum LED Size 20 mm x 18 mm (0.78" x 0.70")
Capability for Other SMDs Same maximum and minimum
component size as LEDs
 
PICK UP SPECIFICATIONS
Tool Changer Yes
Number of Tools 18 (3 Per Head)
Accepts Additional Tool Changers Yes
Integral Vacuum Yes
 
BOARD HANDLING SPECIFICATIONS
Board Handling Method Magnetic fixture worktable
(standard)
or inline conveyor (optional)
Maximum Board Length 23.6" (600 mm) standard
47.2" (1200 mm) optional
Full length assembled in a single
pass
Maximum Board Width 12.6" (320 mm)
11.8" (300 mm) with inline
conveyor option
Board Thickness 0.008" to 0.12" (0.2 mm to 3.0 mm)
Fiducial Recognition/
Coordinate Correction
Yes
Bad Mark Detection Yes
 
FEEDER CAPACITY
Maximum Number of Feeder Ports 16
Tape Feeder Sizes 8, 12, 16, and 24 mm
 
PROGRAMMING
Operating System Windows®
PC, Keyboard, Mouse Yes
Monitor Flat LCD
Teaching Camera Yes
Numeric Data Entry Yes
CAD Download Yes
Step and Repeat for Matrix Boards Yes
Optimization Functions Yes
Off-Line Programming Yes
 
MECHANICAL SPECIFICATIONS
X Axis Drive Mechanism High Speed Linear Drive
X Axis Encoding Linear
Y Axis Drive Mechanism Ball Screw
Y Axis Encoding Rotary
X-Y Axis Resolution 0.01 mm (0.00039")
Z Axis Resolution 0.01 mm (0.00039")
θ Axis Resolution 0.09°
θ Axis Range of Motion  360° 
 
PHYSICAL SPECIFICATIONS
Overall Dimensions
(Approx. L x W x H)
600 mm Length Board
48.4" x 44.4" x 58.7"
(1230 mm x 1130 mm x 1491 mm)
1200 mm Length Board
103.5" x 44.4" x 58.7"
(2630 mm x 1130 mm x 1491 mm)
Approx. Net Weight 450 kg (992 lbs.)
 
FACILITY REQUIREMENTS
Standard Voltage 200-230 VAC - Single Phase
Air Pressure 80 psi, 4 CFM, 5.5 Bar
 
SERVICE AND SUPPORT
Remote Diagnostics Ethernet
Warranty 1 Year

 


For equipment suggestions specific to your production needs,
email sales@manncorp.com or contact one of our Sales Managers:

Chris Ellis - EAST COAST 215.869.8374

Ed Stone - WEST COAST 215.808.6266

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