MCLEDV4 LED Pick & Place

Assemble LED Boards with MCLEDV4 Pick & Place Machine from Manncorp
MCLEDV4 LED Pick & Place
MCLEDV4 Pick & Place Machine for LED Assembly
Rear View: MCLEDV4 Pick & Place Machine for LED Assembly
MCLEDV4 Pick & Place Machine for LED Assembly
MCLEDV4 Pick & Place Machine for LED Assembly
MCLEDV4 Pick & Place Machine for LED Assembly
MCLEDV4 Pick & Place Machine for LED Assembly
Side View: MCLEDV4 Pick & Place Machine for LED Assembly

MCLEDV4 LED Pick & Place

Assemble LED lighting products, including long tube boards and flexible strips, at rates reaching 15,000 LEDs per hour, with our high-speed, dedicated LED placer. The MCLEDV4 has a 600 mm (23.6") max board length and includes automatic, on-the-fly full vision alignment.

This item ships by freight. If you purchase it through our online store, our sales team will send you a quote for the freight costs after purchase.

Max Board Length
Regular price $69,995.00
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QUESTIONS? TEXT OR CALL:
Chris Ellis  215-869-8374 | East Coast
Ed Stone 215-808-6266 | West Coast

High-Speed, High-Efficiency Design

The four pick-and-place heads mounted on the MCLEDV4's high precision, linear motor gantry perform simultaneous pick-up to achieve rates of 15,000 LEDs per hour (per IPC-9850 standard). True on-the-fly vision alignment with an upward-looking camera aligns components while the head is in motion. This design saves time over fixed-camera systems (where components are brought over the camera for alignment before it can move to the placement area).

Thanks to the included software, feeder locations are also optimized to minimize head travel and tool changes prior to placement.

 

Specifically Designed for LED Assembly

Each of the MCLEDV4's placement heads features positive air pressure to release 'sticky' LED components. Non-stick, Teflon®-coated nozzles—including custom nozzle designs—are also available. Domed LEDs can be safely placed using nozzles designed to not touch the optical lens during pick-up, protecting the component's overall performance and reliability. This machine also includes:

  • An Indexing PCB Table/Board Holder
  • Purpose-Built Technology for Building LED Boards
  • Optional Component Placement from 0201 to 8x8 mm

The MCLEDV4 comes standard with a worktable and magnetic board fixture or can be configured at time of purchase with a SMEMA-compatible inline conveyor for line automation.

Models for All Kinds of LED Lighting Assembly

Flexible PCB strips, circular LED light bulb boards, and even irregularly shaped boards can be assembled quickly, accurately, and reliably on the MCLEDV4. With all MCLED-series models, the full length of the board is assembled in a single pass for top efficiency and throughput.

  • The MCLEDV4 can come in optional 1200- and 1500-mm max board size lengths.
  • Our MCLEDV6 model offers the same board size options as the MCLEDV4, but also has 6-heads and double the placement speed.
  • To assemble the longest board sizes, the MCLEDV4-1800 has the same CPH and 4 heads, but can accommodate boards up to 1800 mm.

Software for Simplifying Production

Several powerful software tools are included with the MCLEDV4 system, including the UCAD® universal CAD import/conversion utility to simplify placement programming, a feeder arrangement optimizer to minimize head travel and tool changes, and real-time monitoring of production that gives the operator at-a-glance information. Easily monitor production with a virtual view of products under assembly, along with placement rate, placement time, and production count.

Companies that already have one or more MC-series machines in their facility will find the MCLEDV4's software interface immediately familiar, which means zero learning curve when it comes to programming and operating.

24/7 Workhorse

The MCLEDV4 offers nonstop production. Its ability to automatically switch to a different feeder when an in-use one runs out of components allows operators to refill empty feeders without taking production offline. Up to 16 special, servo-driven feeders can be used with the MCLEDV4. Brushless motors promote a longer feeder life under around-the-clock production conditions. With these feeders, it is also possible to splice a new reel onto an old one for minimizing production interruption.

PLACEMENT SPECIFICATIONS
Number of Placement Heads 4
Placement Rate (IPC-9850) 15,000 CPH
Placement Accuracy 30 μm, 3 Sigma
Minimum LED Size 0.6 mm x 0.3 mm (0.024" x 0.012")
Maximum LED Size 8 mm x 8 mm x 5 mm
(0.31" x 0.31" x 0.20")
with on-the-fly vision
Capability for Other SMDs Same maximum and minimum
component size as LEDs
 
PICK UP SPECIFICATIONS
Tool Changer Yes
Number of Tools 6
Accepts Additional Tool Changers Yes
Integral Vacuum Yes
 
BOARD HANDLING SPECIFICATIONS
Board Handling Method Magnetic fixture worktable (standard)
or inline conveyor (optional)
Maximum Board Length 23.6" (600 mm) standard
47.2" (1200mm) optional
Full length assembled in a single
pass
Maximum Board Width 11.8" (300 mm) 10.2" (260 mm) with inline conveyor option
Board Thickness 0.008" to 0.12" (0.2 mm to 3.0 mm)
0.008" to 0.197" (0.2 mm to 5.0 mm) with inline conveyor option
Fiducial Recognition/ Coordinate Correction Yes
Bad Mark Detection Yes
 
FEEDER CAPACITY
Maximum Number of Feeder Ports 16
Tape Feeder Sizes 8, 12, 16, and 24 mm
 
PROGRAMMING
Operating System Windows® 7
PC, Keyboard, Mouse Yes
Monitor Flat LCD
Teaching Camera Yes
Numeric Data Entry Yes
CAD Download Yes
Step and Repeat for Matrix Boards Yes
Optimization Functions Yes
Off-Line Programming Yes
MECHANICAL SPECIFICATIONS
X Axis Drive Mechanism Ball Screw
X Axis Encoding Rotary
Y Axis Drive Mechanism Belt with stepping motor
Y Axis Encoding Rotary
X-Y Axis Resolution 0.02 mm (0.0008")
Z Axis Resolution 0.02 mm (0.0008")
θ Axis Resolution 0.18°
θ Axis Range of Motion  360° 
 
PHYSICAL SPECIFICATIONS
Overall Dimensions (Approx. L x W x H) 43.3" x 58" x 58.6"
(1100 mm x 1473 mm x 1489 mm)
Approx. Net Weight 450 kg (992 lbs.)
 
FACILITY REQUIREMENTS
Standard Voltage 200-230 VAC - Single Phase
Air Pressure 80 psi, 4 CFM
 
SERVICE AND SUPPORT
Remote Diagnostics Ethernet
Warranty 1 Year

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