MCLEDV4-1800 LED Pick and Place

Assemble LED lighting products, including long tube boards and flexible strips, at rates reaching 15,000 LEDs per hour with the high-speed, dedicated MCLEDV4-1800 placer, with 1800 mm (70.8") max board length.

QUESTIONS? TEXT OR CALL

Chris Ellis 215-869-8374
EAST COAST
Ed Stone 215-808-6266
WEST COAST
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PRODUCT OPTIONS


Select Board Handling Method*

MC-LEDV4-1800-WMF:
MC-LEDV4-1800 (Board Handling Method: Worktable w/magnetic fixture)
MC-LEDV4-1800-IC:
MC-LEDV4-1800 (Board Handling Method: Inline conveyor) + $5,995.00


ACCESSORIES

LFTA-08-15
LFTA-08-15 8 mm tape feeder for LED + $695.00
LFTA-12
LFTA-12 12 mm tape feeder for LED + $895.00
LFTA-16
LFTA-16 16 mm tape feeder for LED + $1295.00
LFTA-24
LFTA-24 24 mm tape feeder for LED + $1495.00
INSTL&TRN:
Installation and Training + $3,500.00

High-speed, high-efficiency design

The four pick-and-place heads mounted on the MCLEDV4-1800's high precision, ball-screw-driven gantry perform simultaneous pick-up to achieve rates to 15,000 LEDs per hour (per IPC-9850 standard). True "vision on the fly" alignment, with upward-looking cameras located on the placement heads, aligns components while the head is in motion, saving time over fixed-camera systems where the component has to brought over the camera for alignment before it can move to the placement area. Thanks to the included software, feeder locations are also optimized prior to placement to minimize head travel and tool changes.

Specifically designed for LED assembly

Unlike standard pick and place machines that have been adapted to LED assembly, the MCLEDV4-1800 is purpose built, allowing it to do its one thing—building LED boards—really well.

The MCLEDV4-1800 places LED components from 0201 to 8 mm x 8 mm, including both standard and irregularly shaped LEDs, with on-the-fly vision.

Each of the MCLEDV4-1800's four placement heads features positive air pressure to release 'sticky' LED components. Non-stick, Teflon®-coated nozzles—including custom nozzle designs—are also available. Domed LEDs can be safely placed using placement nozzles designed to not come in contact with the optical lens during pick-up and placement, protecting the component's overall light performance and reliability.

Suitable for all LED lighting products

Flexible PCB strips, circular LED light bulb boards and even irregularly shaped boards can also be assembled quickly, accurately and reliably on all models in the MCLEDV4-1800 series. For long LED tubes, model MCLEDV-12 features a max board size of 47.3" (1200 mm). (Model MCLEDV-6 offers a max board size of 23.6" (600 mm).) With all models, the full length of the board is assembled in a single pass for top efficiency and throughput.

MCLEDV4-1800 comes standard with a worktable and magnetic board fixture or can be configured at time of purchase with a SMEMA-compatible inline conveyor for line automation.

Software simplifies production

Several powerful software tools are included with the MCLEDV4-1800 system, including the UCAD® universal CAD import and conversion utility to simplify placement programming, a feeder arrangement optimizer to minimize head travel and tool changes, and real-time monitoring of production, which displays a virtual view of the progress of current product under assembly along with placement rate, placement time and production count.

Companies that already have one or more MC series SMT pick and place machines in their facility will find the MCLEDV4-1800's software interface immediately familiar, which means a zero learning curve when it comes to programming and operating this machine.

24/7 workhorse

The MCLEDV4-1800 offers nonstop production. Its ability to automatically switch to a different feeder when an in-use feeder runs out of components allows the operator to refill and replace the empty feeder without taking production offline at all.

MCLEDV4-1800 holds up to 16 tape feeders. These special servo-driven feeders use brushless motors for longer feeder life under around-the-clock production conditions. With these feeders, it is also possible to splice a new reel onto an old one to minimize production interruption.

PLACEMENT SPECIFICATIONS

Number of Placement Heads
4
Placement Rate (IPC-9850)
15,000 CPH
Placement Accuracy
30 μm, 3 Sigma
Minimum LED Size
0.6 mm × 0.3 mm
(0.024 in × 0.012 in)
Maximum LED Size
8 mm x 8 mm x 5 mm
(0.31" x 0.31" x 0.20")
with on-the-fly vision
Capability for Other SMDs
Same maximum and minimum
component size as LEDs

PICK UP SPECIFICATIONS

Tool Changer
Yes
Number of Tools
6
Accepts Additional Tool Changers
Yes
Integral Vacuum
Yes

Board Handling Specifications

Board Handling Method
Magnetic fixture worktable (standard)
or inline conveyor (optional)
Maximum Board Length
70.8" (1800 mm)
Full length assembled in a single pass
Maximum Board Width
11.8" (300 mm)
10.2" (260 mm) with inline conveyor option
Board Thickness
0.008" to 0.12" (0.2 mm to 3.0 mm)
0.008" to 0.197" (0.2 mm to 5.0 mm)
with inline conveyor option
Fiducial Recognition/
Coordinate Correction
Yes
Bad Mark Detection
Yes

FEEDER CAPACITY

Maximum Number of Feeder Ports
16
Tape Feeder Sizes
8, 12, 16 and 24 mm

PROGRAMMING

Operating System
Windows® 7
PC, Keyboard, Mouse
Yes
Monitor
Flat LCD
Teaching Camera
Yes
Numeric Data Entry
Yes
CAD Download
Yes
Step and Repeat for Matrix Boards
Yes
Optimization Functions
Yes
Off-Line Programming
Yes

MECHANICAL SPECIFICATIONS

X-Y Axis Drive Mechanism
Ball Screw
X Axis Encoding
Rotary
Y Axis Drive Mechanism
Belt with stepping motor
Y Axis Encoding
Rotary
X-Y Axis Resolution
0.02 mm (0.0008")
Z Axis Resolution
0.02 mm (0.0008")
θ Axis Resolution
0.18°
θ Axis Range of Motion
360º

PHYSICAL SPECIFICATIONS

Overall Dimensions
(Approx. L x W x H)
43.3" x 149.6" x 58.6"
(1100 mm x 3800 mm x 1489 mm)
Approx. Net Weight
450 Kg (992 lbs.)

FACILITY REQUIREMENTS

Standard Voltage
200-230 VAC - Single Phase
Air Pressure
80 psi, 4 CFM

SERVICE AND SUPPORT

Remote Diagnostics
Ethernet
Warranty
1 Year

For equipment suggestions specific to your production needs, email sales@manncorp.com or contact one of our Sales Managers:

Chris Ellis - EAST COAST 215.869.8374

Ed Stone - WEST COAST 215.808.6266

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