- Home /
Equipment Benchmarking Example for Low-Volume Pick and Place
Our first example is for a low-volume assembler. Here are the details:
- Annual board requirement: 10,500
- Unique components per board: 43
- Placements per board: 225
- Board length: 7"
- Board width: 5"
- Minimum size component: 0603
- Maximum size component: SOIC8 (4.9mm X 6mm)
- Fine pitch requirement: 0.050"
And here is the chart comparing the assembler's requirements against a specific pick and place machine:
PCB Requirement | Equipment Data | |
Feeder Slots | PCB Example 01 | Model: MC-400 |
Feeder Slots Required | 44 (42-8mm, 1-12mm) | 64-8mm slots |
Tube/Stick Parts | 0 | 10-lane feeder requires 9 feeder slots |
Matrix Tray Parts | 0 | Up to 3 trays in PCB area (trays reduce placement area) |
Component Handling | ||
Smallest Part | 0603 | 0201 (w/nozzle) |
Largest Part | SOIC8 | 100 x 150 mm (3.94" x 5.9") |
Smallest lead pitch | 0.050" | 15 mil (0.015") |
Board Handling | ||
Board Size Minimum | 5" x 7" | 2" x 2" |
Board Size Maximum | (415 x 320 mm) 16.3" x 12.5" | |
Placement Speed Required | ||
Board CPH Requirement | 1350 | 2000 (IPC-9850 spec fo 2500 cph de-rated 20%) |
(View the pick and place machine used in this example.)
Login
-
SMT Assembly Lines
-
SMT Assembly Lines
Turnkey solutions consisting of stencil printers, pick and place, and reflow soldering for all levels of SMT production. Build your own or choose from pre-configured packages. -
-
-
SMT Stencil Printers
-
SMT Stencil Printers
Wide variety of solder paste printers for any level of precision, automation, and throughput. -
-
-
Pick & Place Machines
-
SMT Pick and Place Machines
Precision pick and place solutions for high-mix SMT assembly are available to place any SMD and to meet a wide range of throughput requirements. -
-
-
Reflow Soldering
-
Reflow Soldering for SMT Manufacturing
Convection and vapor phase reflow systems to meet any production need—inline or batch, lead-free or tin-lead solder. -
-
-
Selective Soldering
-
Selective Soldering Machines
Selective soldering machines include high-precision drop-jet fluxing and 360 wettable nozzles for automated soldering of through-hole components and connectors. -
-
-
BGA / LED / SMD Rework
-
SMD & BGA Rework
Remove, align, place, and solder advanced SMD and BGA components with extreme precision.
-
-
Wave & Dip Soldering
-
Wave Solder Machines & Solder Dipping
Wave solder and solder dipping machines for through-hole and mixed technology assembly.
-
-
AOI & PCB Inspection
-
AOI Machines & PCB Inspection Conveyors
Improve product quality and your manufacturing process with automated optical inspection and inspection conveyors.
-
-
X-Ray Inspection
-
X-Ray Inspection
High-performance x-ray inspection system designed for real time imaging of multilayer PCBs and dense metal BGAs, μBGAs, and chip scale packages.
-
-
PCB Cleaners
-
PCB & Stencil Cleaning Equipment
Environmentally-safe removal of rosin-based, water-soluble, and no-clean flux residues from PCB assemblies.
-
-
Component Counters
-
Component Reel Counters
Get quick, accurate counts of your component inventory.
-
-
Conveyors
-
PCB Conveyors and Board Handling
Automate your assembly line with loaders, unloaders, inline conveyors, and more.
-
-
PCB Depaneling
-
PCB Depaneling Equipment
Quickly and cleanly separate FR4, alumina, and other v-groove boards.
-
-
Dry Boxes
-
Dry Boxes for SMD Storage / Electronic Components
Store moisture-sensitive SMDs and boards or reclaim exposed components to eliminate moisture-related defects.
-
-
Hot Bar Soldering
-
Hot Bar Soldering
Also known as pulse bonding, hot bar soldering solves some of the industry's toughest soldering challenges.
-
-
Lead Forming
-
Lead Forming Machines
Precision cut and bend machines for taped and loose-fed axial and radial components.
-
-
SMD LED Assembly
-
LED Lamp Assembly Equipment
Manncorp offers a complete collection of SMT equipment designed specifically for the manufacturing of LED lighting products.
-
-
Thermal Profilers
-
Thermal Profiling Solutions
Improve your reflow soldering process with thermal profiling tools.
-