MCLEDV6 High Speed LED Pick and Place

The all new 6 Head MCLEDV6's high speed linear drive gantry performs simultaneous pick-up to achieve rates to 30,000 LEDs per hour (per IPC-9850 standard). True Fly Over alignment, with upward-looking camera located between the feeder base and PCB, aligns components while the head is in motion. Thanks to the included software, feeder locations are also optimized prior to placement to minimize head travel and tool changes.

QUESTIONS? TEXT OR CALL

Chris Ellis 215-869-8374
EAST COAST
Ed Stone 215-808-6266
WEST COAST
PRINT
LFTA-08-15
LFTA-08-15 8 mm tape feeder for LED + $695.00
LFTA-12
LFTA-12 12 mm tape feeder for LED + $895.00
LFTA-16
LFTA-16 16 mm tape feeder for LED + $1295.00
LFTA-24
LFTA-24 24 mm tape feeder for LED + $1495.00
CY-LD6
nline conveyor for MC-LEDV6 series + $5995.00
V6-12
Board length upgrade to 1200 mm for MC-LEDV6 series + $5000.00
INSTL&TRN:
Installation and Training + $3,500.00

High-speed, high-efficiency design

The all new 6 Head MCLEDV6's high speed linear drive gantry performs simultaneous pick-up to achieve rates to 30,000 LEDs per hour (per IPC-9850 standard). True Fly Over alignment, with upward-looking camera located between the feeder base and PCB, aligns components while the head is in motion. Thanks to the included software, feeder locations are also optimized prior to placement to minimize head travel and tool changes.

Specifically designed for LED assembly

Unlike standard pick and place machines that have been adapted to LED assembly, the MCLEDV6 is purpose built, allowing it to do its one thing—building LED boards—really well.

The MCLEDV6 places LED components from 0402 to 20 mm x 18 mm, including both standard and irregularly shaped LEDs, with on-the-fly vision.

Each of the MCLEDV6's four placement heads features positive air pressure to release 'sticky' LED components. Non-stick, Teflon®-coated nozzles—including custom nozzle designs—are also available. Domed LEDs can be safely placed using placement nozzles designed to not come in contact with the optical lens during pick-up and placement, protecting the component's overall light performance and reliability.

Suitable for all LED lighting products

Flexible PCB strips, circular LED light bulb boards and even irregularly shaped boards can also be assembled quickly, accurately and reliably on all models in the MCLEDV6 series. For long LED tubes, model MCLEDV-12 features a max board size of 47.3" (1200 mm). (Model MCLEDV-6 offers a max board size of 23.6" (600 mm).) With all models, the full length of the board is assembled in a single pass for top efficiency and throughput.

MCLEDV6 comes standard with a worktable and magnetic board fixture or can be configured at time of purchase with a SMEMA-compatible inline conveyor for line automation.

Software simplifies production

Several powerful software tools are included with the MCLEDV6 system, including the UCAD® universal CAD import and conversion utility to simplify placement programming, a feeder arrangement optimizer to minimize head travel and tool changes, and real-time monitoring of production, which displays a virtual view of the progress of current product under assembly along with placement rate, placement time and production count.

Companies that already have one or more MC series SMT pick and place machines in their facility will find the MCLEDV6's software interface immediately familiar, which means a zero learning curve when it comes to programming and operating this machine.

24/7 workhorse

The MCLEDV6 offers nonstop production. Its ability to automatically switch to a different feeder when an in-use feeder runs out of components allows the operator to refill and replace the empty feeder without taking production offline at all.

MCLEDV6 holds up to 16 tape feeders. These special servo-driven feeders use brushless motors for longer feeder life under around-the-clock production conditions. With these feeders, it is also possible to splice a new reel onto an old one to minimize production interruption.

PLACEMENT SPECIFICATIONS

Number of Placement Heads
6
Placement Rate (IPC-9850)
30,000 CPH
Placement Accuracy
50 μm, 3 Sigma
Minimum LED Size
1 mm × 0.5 mm (0.039"× 0.019")
Maximum LED Size
20 mm x 18 mm (0.78" x 0.70")
Capability for Other SMDs
Same maximum and minimum component size as LEDs

PICK UP SPECIFICATIONS

Tool Changer
Yes
Number of Tools
18 (3 Per Head)
Accepts Additional Tool Changers
Yes
Integral Vacuum
Yes

Board Handling Specifications

Board Handling Method
Magnetic fixture worktable (standard)
or inline conveyor (optional)
Maximum Board Length
23.6" (600 mm) standard
47.2" (1200 mm) optional
Full length assembled in a single pass
Maximum Board Width
12.6" (320 mm)
11.8" (300 mm) with inline conveyor option
Board Thickness
0.008" to 0.12" (0.2 mm to 3.0 mm)
Fiducial Recognition/
Coordinate Correction
Yes
Bad Mark Detection
Yes

FEEDER CAPACITY

Maximum Number of Feeder Ports
16
Tape Feeder Sizes
8, 12, 16 and 24 mm

PROGRAMMING

Operating System
Windows®
PC, Keyboard, Mouse
Yes
Monitor
Flat LCD
Teaching Camera
Yes
Numeric Data Entry
Yes
CAD Download
Yes
Step and Repeat for Matrix Boards
Yes
Optimization Functions
Yes
Off-Line Programming
Yes

MECHANICAL SPECIFICATIONS

X Axis Drive Mechanism
High Speed Linear Drive
X Axis Encoding
Linear
Y Axis Drive Mechanism
Ball Screw
Y Axis Encoding
Rotary
X-Y Axis Resolution
0.01 mm (0.00039")
Z Axis Resolution
0.01 mm (0.00039")
θ Axis Resolution
0.09°
θ Axis Range of Motion
360º

PHYSICAL SPECIFICATIONS

Overall Dimensions
(Approx. L x W x H)
600 mm Length Board
48.4" x 44.4" x 58.7"
(1230 mm x 1130 mm x 1491 mm)
1200 mm Length Board
103.5" x 44.4" x 58.7"
(2630 mm x 1130 mm x 1491 mm)
Approx. Net Weight
0000 Kg (0000 lbs.)

FACILITY REQUIREMENTS

Standard Voltage
200-230 VAC – Single Phase
Air Pressure
80 psi, 4 CFM, 5.5 Bar

SERVICE AND SUPPORT

Remote Diagnostics
Ethernet
Warranty
1 Year

For equipment suggestions specific to your production needs, email sales@manncorp.com or contact one of our Sales Managers:

Chris Ellis - EAST COAST 215.869.8374

Ed Stone - WEST COAST 215.808.6266

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