MC-LEDV6 High Speed LED Pick & Place
The all new 6 Head MC-LEDV6's high speed linear drive gantry performs simultaneous pick-up to achieve rates to 30,000 LEDs per hour (per IPC-9850 standard). True Fly Over alignment, with upward-looking camera located between the feeder base and PCB, aligns components while the head is in motion. Thanks to the included software, feeder locations are also optimized prior to placement to minimize head travel and tool changes.
Specifications
| Placement Specifications | |
|---|---|
| Number of Placement Heads | 6 |
| Placement Rate (IPC-9850)* | 30,000 CPH |
| Placement Accuracy | 50 µm, 3 Sigma |
| Minimum LED Size | 1 mm × 0.5 mm (0.039"× 0.019") |
| Maximum LED Size | 20 mm x 18 mm (0.78" x 0.70") |
| Capability for Other SMDs | Same maximum and minimum component size as LEDs |
| Pick Up Specifications | |
| Tool Changer | Included |
| Number of Tools | 18 (3 Per Head) |
| Accepts Additional Tool Changers | Yes |
| Integral Vacuum | Yes |
| Board Handling Specifications | |
| Board Handling Method | Magnetic fixture worktable (standard) or inline conveyor (optional) |
| Max. Board Length | 23.6" (600 mm) standard 47.2" (1200 mm) optional Full length assembled in a single pass |
| Max. Board Width | 12.6" (320 mm) 11.8" (300 mm) with inline conveyor option |
| Board Thickness | 0.008" to 0.12" (0.2 mm to 3.0 mm) |
| Fiducial Recognition/ Coordinate Correction | Yes |
| Bad Mark Detection | Yes |
| Feeder Capacity | |
| Maximum Number of Feeder Ports | 16 |
| Tape Feeder Sizes | 8, 12, 16 and 24 mm |
| Programming | |
| Operating System | Windows® |
| PC, Keyboard, Mouse | Yes |
| Monitor | Flat LCD |
| Teaching Camera | Yes |
| Numeric Data Entry | Yes |
| CAD Download | Yes |
| Step and Repeat for Matrix Boards | Yes |
| Optimization Functions | Yes |
| Off-Line Programming | Yes |
| Mechanical Specifications | |
| X Axis Drive Mechanism | High Speed Linear Drive |
| X Axis Encoding | Linear |
| Y Axis Drive Mechanism | Ball Screw |
| Y Axis Encoding | Rotary |
| X-Y Axis Resolution | 0.01 mm (0.00039") |
| Z Axis Resolution | 0.01 mm (0.00039") |
| Θ Axis Resolution | 0.09° |
| Θ Axis Range of Motion | 360° |
| Physical Specifications | |
| Overall Dimensions (Approx. L x W x H) |
600 mm Length Board 48.4" x 44.4" x 58.7" (1230 mm x 1130 mm x 1491 mm) 1200 mm Length Board 103.5" x 44.4" x 58.7" (2630 mm x 1130 mm x 1491 mm) |
| Approximate Net Weight | 0000 Kg (0000 lbs.) |
| Facility Requirements | |
| Standard Voltage | 220 VAC – Single Phase |
| Air Pressure | 80 psi, 4 CFM, 5.5 Bar |
| Service and Support | |
| Remote Diagnostics | Ethernet |
| Warranty | 1 Year |
Details
- High-speed, high-efficiency design
-
The all new 6 Head MC-LEDV6's high speed linear drive gantry performs simultaneous pick-up to achieve rates to 30,000 LEDs per hour (per IPC-9850 standard). True Fly Over alignment, with upward-looking camera located between the feeder base and PCB, aligns components while the head is in motion. Thanks to the included software, feeder locations are also optimized prior to placement to minimize head travel and tool changes.
- Specifically designed for LED assembly
-
Unlike standard pick and place machines that have been adapted to LED assembly, the MC-LEDV6 is purpose built, allowing it to do its one thing—building LED boards—really well.
The MC-LEDV6 places LED components from 0402 to 20 mm x 18 mm, including both standard and irregularly shaped LEDsto small connectors or resistors
Each of the MC-LEDV6's six placement heads features positive air pressure to release 'sticky' LED components. Non-stick, Teflon®-coated nozzles—including custom nozzle designs—are also available. Domed LEDs can be safely placed using placement nozzles designed to not come in contact with the optical lens during pick-up and placement, protecting the component's overall light performance and reliability.
- Suitable for all LED lighting products
-
Flexible PCB strips, circular LED light bulb boards and even irregularly shaped boards can also be assembled quickly, accurately and reliably on all models in the MC-LEDV6 series. For long LED tubes, model MC-LEDV6-12 features a max board size of 47.3" (1200 mm). (Model MC-LEDV-6 offers a max board size of 23.6" (600 mm).) With all models, the full length of the board is assembled in a single pass for top efficiency and throughput.
MC-LEDV6 comes standard with a worktable and magnetic board fixture or can be configured at time of purchase with a SMEMA-compatible inline conveyor for line automation.
- Software simplifies production
-
Several powerful software tools are included with the MC-LEDV6 system, including the UCAD® universal CAD import and conversion utility to simplify placement programming, a feeder arrangement optimizer to minimize head travel and tool changes, and real-time monitoring of production, which displays a virtual view of the progress of current product under assembly along with placement rate, placement time and production count.
Companies that already have one or more MC series SMT pick and place machines in their facility will find the MC-LEDV6's software interface immediately familiar, which means a zero learning curve when it comes to programming and operating this machine.
- 24/7 workhorse
-
The MC-LEDV6 offers nonstop production. Its ability to automatically switch to a different feeder when an in-use feeder runs out of components allows the operator to refill and replace the empty feeder without taking production offline at all.
MC-LEDV6 holds up to 16 tape feeders. These special servo-driven feeders use brushless motors for longer feeder life under around-the-clock production conditions. With these feeders, it is also possible to splice a new reel onto an old one to minimize production interruption.
