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All Products In Category:  MC-300 | MC-400 | MC-385V1V | MC-385V2V | MC-392 | MC-389 | MC-388 | MC-LEDV4 | MC-LEDV4-1800 | SMT Place 2000 | MO-100

MC-LEDV4-1800 LED Pick and Place

Assemble LED lighting products, including long tube boards and flexible strips, at rates reaching 15,000 LEDs per hour with the high-speed, dedicated MC-LEDV4-1800 placer, with 1800 mm (70.8") max board length.

Quick Contact — TEXT or CALL:

Chris — East Coast: 215.869.8374

Ed — West Coast: 215.808.6266

MC-LEDV4-1800 LED Pick & Place Machine

Specifications

MC-LEDV4-1800-Specifications
Placement Specifications
Number of Placement Heads 4
Placement Rate (IPC-9850) 15,000 cph
Placement Accuracy 30 µm, 3 sigma
Minimum LED Size 0.6 mm × 0.3 mm (0.024 in × 0.012 in)
Maximum LED Size 8 mm x 8 mm x 5 mm (0.31" x 0.31" x 0.20") with on-the-fly vision
Capability for Other SMDs Same maximum and minimum component size as LEDs
Pick Up Specifications
Tool Changer Yes
Number of Tools 6
Accepts Additional Tool Changers Yes
Integral Vacuum Yes
Board Handling Specifications
Board Handling Method Magnetic fixture worktable (standard)
or inline conveyor (optional)
Maximum Board Length 70.8" (1800 mm) Full length assembled in a single pass
Maximum Board Width 11.8" (300 mm)
10.2" (260 mm) with inline conveyor option
Board Thickness 0.008" to 0.12" (0.2 mm to 3.0 mm)
0.008" to 0.197" (0.2 mm to 5.0 mm) with inline conveyor option
Fiducial Recognition/
Coordinate Correction
Yes
Bad Mark Detection Yes
Feeder Capacity
Maximum No. of Feeder Ports 16
Tape Feeder Sizes 8, 12, 16 and 24 mm
Programming
Operating System Windows® 7
PC, Keyboard, Mouse Yes
Monitor Flat LCD
Teaching Camera Yes
Numeric Data Entry Yes
CAD Download Yes
Step and Repeat for Matrix Boards Yes
Optimization Functions Yes
Off-Line Programming Yes
Mechanical Specifications
X Axis Drive Mechanism Ball Screw
X Axis Encoding Rotary
Y Axis Drive Mechanism Belt with stepping motor
Y Axis Encoding Rotary
X-Y Axis Resolution 0.02 mm (0.0008")
Z Axis Resolution 0.02 mm (0.0008")
Θ Axis Resolution 0.18˚°
Θ Axis Range of Motion 360°
Physical Specifications
Overall Dimensions
(L x W x H)
43.3" x 149.6" x 58.6"
(1100 mm x 3800 mm x 1489 mm)
Approximate Net Weight 450 Kg (992 lbs.)
Facility Requirements
Standard Voltage 220 VAC - Single Phase
Air Pressure 80 psi, 4 CFM
Service and Support
Remote Diagnostics Ethernet
Warranty 1 Year

Details

High-speed, high-efficiency design
Four simultaneous pick-up heads, each with its own alignment camera The four pick-and-place heads mounted on the MC-LEDV4-1800's high precision, ball-screw-driven gantry perform simultaneous pick-up to achieve rates to 15,000 LEDs per hour (per IPC-9850 standard). True "vision on the fly" alignment, with upward-looking cameras located on the placement heads, aligns components while the head is in motion, saving time over fixed-camera systems where the component has to brought over the camera for alignment before it can move to the placement area. Thanks to the included software, feeder locations are also optimized prior to placement to minimize head travel and tool changes.
Specifically designed for LED assembly
MC-LEDV4 handles long LED boards for tube lights

Unlike standard pick and place machines that have been adapted to LED assembly, the MC-LEDV4-1800 is purpose built, allowing it to do its one thing—building LED boards—really well.

The MC-LEDV4-1800 places LED components from 0201 to 8 mm x 8 mm, including both standard and irregularly shaped LEDs, with on-the-fly vision.

Each of the MC-LEDV4-1800's four placement heads features positive air pressure to release 'sticky' LED components. Non-stick, Teflon®-coated nozzles—including custom nozzle designs—are also available. Domed LEDs can be safely placed using placement nozzles designed to not come in contact with the optical lens during pick-up and placement, protecting the component's overall light performance and reliability.

Suitable for all LED lighting products
Nonstop assembly of LED boards

Flexible PCB strips, circular LED light bulb boards and even irregularly shaped boards can also be assembled quickly, accurately and reliably on the MC-LEDV4-1800. For long LED tubes, model MC-LEDV-1800 features a max board size of 70.8" (1800 mm). The full length of the board is assembled in a single pass for top efficiency and throughput.

MC-LEDV4-1800 comes standard with a worktable and magnetic board fixture or can be configured at time of purchase with a SMEMA-compatible inline conveyor for line automation.

Software simplifies production
Real-time monitoring of production gives operator at-a-glance information

Several powerful software tools are included with the MC-LEDV4-1800 system, including the UCAD® universal CAD import and conversion utility to simplify placement programming, a feeder arrangement optimizer to minimize head travel and tool changes, and real-time monitoring of production, which displays a virtual view of the progress of current product under assembly along with placement rate, placement time and production count.

Companies that already have one or more MC series SMT pick and place machines in their facility will find the MC-LEDV4-1800's software interface immediately familiar, which means a zero learning curve when it comes to programming and operating this machine.

24/7 workhorse
MC-LEDV4 pick & place machine for high-speed LED assembly

The MC-LEDV4-1800 offers nonstop production. Its ability to automatically switch to a different feeder when an in-use feeder runs out of components allows the operator to refill and replace the empty feeder without taking production offline at all.

MC-LEDV4-1800 holds up to 16 tape feeders. These special servo-driven feeders use brushless motors for longer feeder life under around-the-clock production conditions. With these feeders, it is also possible to splice a new reel onto an old one to minimize production interruption.

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